background image

10 — ENG

PROBLEM

CAUSE

Move the pressure switch lever to the “OFF” position.
If the outfit doesn’t shut off, unplug. If the electrical
contacts are welded together, replace the pressure
switch.

Contact an authorized service center to check and
replace pressure switch.

Tighten fittings where air can be heard escaping.
Check fittings with soapy water solution. 

DO NOT

OVER-TIGHTEN.

A defective check valve results in a constant air leak
at the pressure release valve when there is pressure
in the tank and the compressor is shut off.  Drain tank
then remove and clean or replace check valve.  

DO

NOT OVER-TIGHTEN.

Remove and replace the release valve.

A defective check valve results in a constant air leak
at the pressure release valve when there is pressure
in the tank and the compressor is shut off.  Drain tank
then remove and clean or replace check valve.  

DO

NOT OVER-TIGHTEN.

Torque head screws to 8 ft. lbs. If this does not stop
leak, replace o-ring.

If there is an excessive amount of pressure drop
when the accessory is used, adjust the regulator
following the instructions on page 6.

NOTE:

Adjust the regulated pressure under flow

    conditions (while accessory is being  used).

Operate safety valve manually by pulling on ring.  If
valve still leaks, it should be replaced.

Remove and clean, or replace.

PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES.
PERSONAL INJURY MAY OCCUR.  PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED
OFF TANK AIR PRESSURE.

CORRECTION

Pressure switch does not shut off
motor when compressor reaches “cut-
out” pressure.

Pressure switch “cut-out” too high.

Tube fittings are not tight enough.

Defective or dirty check valve.

Defective pressure switch release valve.

Defective check valve.

Defective air tank.

Leaking  o-ring.

It is normal for “some” pressure drop to
occur.

Possible defect in safety valve.

Defective check valve.

Excessive tank pressure - safety
valve pops off.

Air leaks at fittings.

Air leaks at or inside check valve.

Air leaks at pressure switch
release valve.

Air leaks in air tank or at air tank
welds.

Air leaks between head and valve
plate.

Pressure reading on the regulated
pressure gauge drops when an
accessory is used.

Air leak from safety valve.

Knocking Noise.

DO NOT DRILL INTO, WELD OR OTHERWISE
MODIFY AIR TANK OR IT WILL WEAKEN. THE
TANK CAN RUPTURE OR EXPLODE. TANK
MUST BE REPLACED.

2.

Protect the electrical cord and air hose from damage (such
as being stepped on or run over).  Wind them loosely around
the compressor handle. (If so equipped)

Store the air compressor in a clean and dry location.

Before you store the air compressor, make sure you do the
following:

1.

Review the “Maintenance” and "Operating Procedures"
sections and perform maintenance as necessary.  Be sure
to drain water from the air tank.

TROUBLESHOOTING  GUIDE

STORAGE

Summary of Contents for 38301-9615

Page 1: ...F CONTENTS SAFETY GUIDELINES DEFINITIONS Information for preventing damage to equipment This manual contains information thatisimportantforyoutoknowand understand Thisinformationrelates to protecting...

Page 2: ...horized Warranty Service Center that provides on site service calls for service call arrangement o If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center th...

Page 3: ...OR OUTFIT NEVER DRILL INTO WELD OR MAKE ANY MODIFICATIONS TO THE TANK OR ITS ATTACHMENTS THE TANK IS DESIGNED TO WITHSTAND SPECIFIC OPERATING PRESSURES NEVER MAKE ADJUSTMENTS OR PARTS SUBSTI TUTIONS T...

Page 4: ...E PERFORMED BY AUTHORIZED SERVICE CENTER PERSONNEL IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES MAKE CERTAIN THAT THE ELECTRICAL CIRCUIT TO WHICH THE COMPRESSOR IS CONNECTED PROVIDES PROPER...

Page 5: ...er square inch gauge a unit of measure of pressure ASME American Society of Mechanical Engineers made tested inspectedandregisteredtomeetthestandardsofASME California Code Unit may comply with Califor...

Page 6: ...pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator a...

Page 7: ...s a 3 blade groundingpluganda3 slotreceptaclethatwillaccept theplugontheextensioncord make sure the extension cord is in good condition the extension cord should be no longer than 50 feet the minimum...

Page 8: ...stallationcheckedbyaqualifiedelectrician INSTALLATION AND BREAK IN PROCEDURES cont d Daily Start Up Checklist 1 Beforeattachingairhoseoraccessories makesuretheON AUTO lever is set to OFF and the air r...

Page 9: ...y 5 Inspect air lines and fittings for leaks correct as necessary Each Year of Operation or if a Problem is Suspected Check condition of air compressor pump intake and exhaust valves Replace if damage...

Page 10: ...VOLTAGE SOURCES MOVING PARTS OR COMPRESSED AIR SOURCES PERSONAL INJURY MAY OCCUR PRIOR TO ATTEMPTING ANY REPAIRS UNPLUG THE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE CORRECTION Pressure switch does n...

Page 11: ...rload switch will automati cally reset Motor will start automatically when tank pressure dropsbelow cut in pressureofpressureswitch Check for proper gauge wire and cord length Remove and clean or repl...

Page 12: ...DeVilbiss Air Power Company 213 Industrial Drive Jackson TN 38301 9615 GENERAL MANUAL FOR PERMANENTLY LUBRICATED PORTABLE STATIONARY AIR COMPRESSOR SERVICE NOTES...

Reviews: