DeVilbiss BS600-W, Operator'S Manual

Page 1: ...NES DEFINITIONS 2 SAFETY INSTRUCTIONS 2 8 ASSEMBLY 9 11 OPERATION 12 14 MAINTENANCE 15 16 STORAGE 17 18 WATTAGE CALCULATIONS 17 19 TROUBLESHOOTING GUIDE 20 WARRANTY 21 QUICK FACTS 22 READ AND SAVE THESE INSTRUCTIONS Generator Operator s Manual Part No D25572 Rev 0 Allparts Equipment Inc 1 877 475 5660 www allpartsinc com ...

Page 2: ...RAL AND SERVICE INFORMATION DO NOT RETURN THIS PRODUCT TO THE RETAILER FOR SERVICE OPTIONS CALL 1 800 888 2468 EXT 2 Please read and follow these instructions for proper use and maintenance Please take the time now to register your generator online at www devap com If you experience any problems and need assistance please call us at our toll free number 1 800 888 2468 Monday through Saturday 8 00 ...

Page 3: ...l warnings and operating instructions before using RISK OF ELECTROCUTION AND FIRE HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Attempting to connect generator directly to the electrical system of any building structure Back feeding electricity through a building s electrical system to the outside utility feed lines could endanger repair persons attempting to restore service Never backfeed electricity ...

Page 4: ...charged components can transmit electricity to the frame and other surfaces resulting in electrical shock to anyone con tacting them Operate generator in a clean dry well ventilated area Make sure hands are dry before touching unit Use of worn damaged under sized or un grounded exten sion cords Use of ungrounded cordsets could prevent operation of circuit breakers and result in electrical shock Al...

Page 5: ...OPERATE UNIT INDOORS OR IN ANY CONFINED AREA Materials placed against or near the generator or operating the generator in areas where the temperature exceeds 104 F am bient such as storage rooms or garages can interfere with its proper ventilation features caus ing overheating and possible ig nition of the materials or build ings Sparks fire hot objects Inadequate ventilation for generator Tamperi...

Page 6: ...osed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away from area of operat ing unit Gasoline engines produce toxic carbon monoxide exhaust fumes RISK OF INJURY AND PROPERTY DAMAGE WHEN TRANSPORTING GENERATOR HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Fire Inhalation Damage to Vehicle Surfaces Fuel or oil can leak or spil...

Page 7: ... surge protector Raising or suspending generators equipped with lift rings improperly Generator could fall causing serious injury or death to you or others Always use proper connecting procedures as described in this manual when connecting cables chains or straps for raising or suspending generators equipped with lift rings Operating generator while suspended Generator will not operate properly an...

Page 8: ...d be caught by moving parts The generator contains parts which rotate at high speed during operation These parts are covered by guarding to prevent injury Contact with moving parts can result in serious injury RISK FROM LIFTING The generator is too heavy to be lifted by one person Obtain as sistance from others before you try to move it Serious injury can result from at tempting to lift too heavy ...

Page 9: ...al ordinances Refer to article 250 of the National Electrical Code to clarify any needed grounding information Your local electric company or a certified electrician should be able to help you with this information NOTE Your engine is already grounded to the frame by a grounding strap or ASSEMBLY Read this manual Do not attempt to operate equipment until you have read this Manual for Safety Operat...

Page 10: ...ked battery or let an authorized service center install the battery for you Failure to connect the battery properly can possibly cause bodily injury In addition extensive engine electrical damage not covered under warranty can result 6 Attach the other end of the positive red battery cable to the positive terminal on the battery To Prevent sparks connect the red positive cable to the positive term...

Page 11: ...ack into the utility company s system causing possible electrocution of workers who are repairing the electrical lines To avoid back feeding of electricity into utility systems a double throw transfer switch must be installed between the generator and utility power The Double Throw Transfer Switch should be installed by a licensed electrician and in com pliance with all state and local electrical ...

Page 12: ... the generator will not start until oil is added NOTE The Low Oil Shutdown mechanism is very sensitive You must fill the engine to the full mark on the dipstick to inactivate this safety device BEFORE START UP This generator has been shipped from the factory without oil in the crankcase Operating the unit without oil can damage the engine Always check engine oil level before every start Running en...

Page 13: ...s 4 Grasp handle on rope starter and pull slowly until resistance is felt Let the rope rewind slowly Pull rope with a rapid full arm stroke Let rope rewind slowly Repeat if necessary NOTE IF ENGINE OIL LEVEL IS TOO LOW ENGINE WILL NOT START CHECK OIL LEVEL AND ADD IF NECESSARY 5 When engine starts gradually move the choke to the RUN position IMPORTANT Allow generator to run at no load for 5 minute...

Page 14: ...e generator Failure to connect and operate equipment in this sequence can cause damage to equipment and will void the warranty on your generator Follow the wattage calculation table in the Wattage Calculation section of this manual Overloading the generator will cause power fluctuations and can damage equipment and appliances DeVilbiss Air Power Company will only be responsible for damage to custo...

Page 15: ...e 1 Change oil after first two 2 operating hours and every 50 operating hours thereafter more often if operated in extreme dusty or dirty conditions Note 2 Check oil after 5 hours of operation CUSTOMER RESPONSIBILITIES TABLE MAINTENANCE TASK Before each use Every 25 Hours of Every Season Every 50 Hours of Every Season Every 100 Hours of Every Season Check Spark Plug Prepare unit for storage if it ...

Page 16: ...possible malfunction of the engine GENERATOR Clean the generator as outlined in the Maintenance Section on this manual Check that cooling air slots and openings on generator are open and unobstructed STORAGE GENERATOR MAINTENANCE Your generator should be kept clean and dry at all times The generator should not be stored or operated in environments that includes excessive moisture dust or any corro...

Page 17: ...tely 2 to 4 times the listed wattage for starting the equipment This initial load only lasts for a few seconds on start up but is very important when figuring your total wattage to be used C Always start your largest electric motor first and then plug in other items one at a time NOTE On 120 volt loads the maximum starting wattage should NOT exceed one half of the rated generator wattage Example a...

Page 18: ... generator capacity If the nameplate information is not available use the values on the following chart as a guide 3 Remember that the starting and running wattage for resistive loads are the same Example a 100 watt light bulb requires only 100 watts to start Most resistive loads will be listed in wattage The wattage ratings shown are averages Wattage requirements may vary with different brands of...

Page 19: ...STARTING INDUCTIVE LOADS RUN WATTS TIMES X START FACTOR DO NOT CONNECT VOLTAGE SENSITIVE ELECTRONIC EQUIPMENT TV SET COMPUTER ETC DIRECTLY TO YOUR GENERATOR IF YOU USE THE GENERATOR TO POWER SENSITIVE EQUIPMENT YOU MUST USE A U L LISTED VOLTAGE SURGE PROTECTOR NOTICE FAILURE TO USE A U L LISTED VOLTAGE SURGE PROTECTOR WILL DAMAGE YOUR EQUIPMENT AND VOID YOUR WARRANTY 3 3 THE IDLE CONTROL MUST BE I...

Page 20: ...Spark plug wire loose 7 Attach wire to spark plug No electrical output 1 Overload 1 Reduce load 2 Faulty cords or equipment 2 Check for damaged bare or frayed wires on equipment Replace Repeated circuit breaker tripping 1 Generator overloaded 1 Reduce load 2 Insufficient ventilation 2 Move to adequate supply of fresh air Generator overheating 1 Faulty solenoid 1 Have Service Center replace 2 Fault...

Page 21: ...e purchaser does not receive satisfactory results from the Authorized Warranty Service Center the purchaser should contact DeVilbiss Air Power Company THIS WARRANTY DOES NOT COVER Merchandise sold as reconditioned used as rental equipment or floor or display models Merchandise that has become damaged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze damage use...

Page 22: ...engine Do not adjust the throttle or governor to achieve higher performance This will only alter the factory Pre set settings and damage anything connected to the generator Be sure a volt amp surge protector is used when sensitive electronic equipment is used such as televisions computers stereos and etc The damage of such equipment without the use of a protector WILL NOT be covered under warranty...