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6 — ENG

DESCRIPTION OF OPERATION

DESCRIPTION OF OPERATION

DESCRIPTION OF OPERATION

DESCRIPTION OF OPERATION

DESCRIPTION OF OPERATION

automatically release compressed air from the compressor
head and the outlet tube when the air compressor reaches
“cut-out” pressure or is shut off. If the air is not released, the
motor will try to start, but will be unable to. The pressure
release valve allows the motor to restart freely. When the
motor stops running, air will be heard escaping from this valve
for a few seconds. No air should be heard leaking when the
motor is running, or continuous leaking after unit reaches
cut-out pressure.

Pressure Switch:

Pressure Switch:

Pressure Switch:

Pressure Switch:

Pressure Switch:

 The pressure switch automatically starts

the motor when the air tank pressure drops below the factory
set “cut-in” pressure. It stops the motor when the air tank
pressure reaches the factory set “cut-out” pressure.

Safety Valve:

Safety Valve:

Safety Valve:

Safety Valve:

Safety Valve:

 If the pressure switch does not shut off the air

compressor at its cut-out pressure setting, the safety valve
will protect against high pressure by “popping out” at its
factory set pressure (slightly higher than the pressure switch
cut-out setting).

Outlet Pressure Gauge:

Outlet Pressure Gauge:

Outlet Pressure Gauge:

Outlet Pressure Gauge:

Outlet Pressure Gauge:

  The outlet pressure gauge indi-

cates the air pressure available at the outlet side of the
regulator. This pressure is controlled by the regulator and is
always less or equal to the tank pressure.

Tank Pressure Gauge: 

Tank Pressure Gauge: 

Tank Pressure Gauge: 

Tank Pressure Gauge: 

Tank Pressure Gauge: 

 The tank pressure gauge indicates

the reserve air pressure in the tank.

Cooling System:  This compressor contains an advanced
design cooling system. At the heart of this cooling system is
an engineered fan. It is perfectly normal for this fan to blow
air through the vent holes in large amounts. You know that the
cooling system is working when air is being expelled.

Drain Valve:

Drain Valve:

Drain Valve:

Drain Valve:

Drain Valve:

 The drain valve is located at the base of the air

tank and is used to drain condensation at the end of each use.

Motor Thermal Overload Protector:

Motor Thermal Overload Protector:

Motor Thermal Overload Protector:

Motor Thermal Overload Protector:

Motor Thermal Overload Protector:

  The electric motor

has an automatic thermal overload protector. If the motor
overheats for any reason, the thermal overload protector will
shut off the motor. The motor must be allowed to cool before
restarting.

ON/AUTO  -  OFF  Switch:

ON/AUTO  -  OFF  Switch:

ON/AUTO  -  OFF  Switch:

ON/AUTO  -  OFF  Switch:

ON/AUTO  -  OFF  Switch:

 Turn this switch ON to provide

automatic power to the pressure switch and OFF to remove
power at the end of each use.

Air Intake Filter:

Air Intake Filter:

Air Intake Filter:

Air Intake Filter:

Air Intake Filter:

  This filter is designed to clean air coming

into the pump. This filter must always be clean and ventila-
tion openings free from obstructions. See "Maintenance".

Air Compressor Pump:

Air Compressor Pump:

Air Compressor Pump:

Air Compressor Pump:

Air Compressor Pump:

  To compress air, the piston moves

up and down in the cylinder.  On the downstroke, air is drawn
in through the air intake valves. The exhaust valve remains
closed.  On the upstroke of the piston, air is compressed.  The
intake valves close and compressed air is forced out through
the exhaust valve, into the outlet tube, through the check
valve and into the air tank.  Working air is not available until
the compressor has raised the air tank pressure above that
required at the air outlet.

Check Valve: 

Check Valve: 

Check Valve: 

Check Valve: 

Check Valve: 

 When the air compressor is operating, the

check valve is “open”, allowing compressed air to enter the
air tank.  When the air compressor reaches “cut-out” pres-
sure, the check valve “closes”, allowing air pressure to
remain inside the air tank.

Pressure  Release  Valve:

Pressure  Release  Valve:

Pressure  Release  Valve:

Pressure  Release  Valve:

Pressure  Release  Valve:

   The pressure release valve

located on the side of the pressure switch, is designed to

It may be necessary to brace or support one
side of the outfit when removing the shipping
boards because the air compressor will have a
tendency to tip.

1.

Remove all packaging such that only the compressor on
the pallet remains. Remove and discard the (4) screws
and washers that hold the compressor to the pallet.

2.

Stationary air compressors must be bolted to the floor.
Bolting holes are provided in the base feet. Mount the air
compressor on a solid, level foundation. Support com-
pressor weight evenly on all four feet. Solid shims may be
used if necessary.

EXCESSIVE VIBRATION CAN WEAKEN THE
AIR TANK AND CAUSE AN EXPLOSION. THE
COMPRESSOR MUST BE PROPERLY MOUNTED
AS ILLUSTRATED BELOW.

Removal of Shipping Boards and Installation

Removal of Shipping Boards and Installation

Removal of Shipping Boards and Installation

Removal of Shipping Boards and Installation

Removal of Shipping Boards and Installation

for (Stationary) Units

for (Stationary) Units

for (Stationary) Units

for (Stationary) Units

for (Stationary) Units

INST

INST

INST

INST

INSTALLA

ALLA

ALLA

ALLA

ALLATION AND BREAK

TION AND BREAK

TION AND BREAK

TION AND BREAK

TION AND BREAK-IN PROCEDURES

-IN PROCEDURES

-IN PROCEDURES

-IN PROCEDURES

-IN PROCEDURES

Summary of Contents for FTV560V

Page 1: ...s situation which if not avoided could result in death of serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION used wi...

Page 2: ...TION AND BREAK IN INSTALLATION AND BREAK IN INSTALLATION AND BREAK IN INSTALLATION AND BREAK IN PROCEDURES PROCEDURES PROCEDURES PROCEDURES PROCEDURES 6 8 Removal of Shipping Boards and Installation 6...

Page 3: ...ATTACHMENTS THE TANK IS DESIGNED TO WITHSTAND SPECIFIC OPERATING PRESSURES NEVER MAKE ADJUSTMENTS OR PARTS SUBSTI TUTIONS TO ALTER THE FACTORY SET OPERATING PRESSURES FOR ESSENTIAL CONTROL OF AIR PRES...

Page 4: ...MPONENTS REMOVED OR DAM AGE ANY ELECTRICAL WIRING OR REPAIRS REQUIRED ON THIS PRODUCT SHOULD BE PERFORMED BY AUTHORIZED SERVICE CENTER PERSONNEL IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES...

Page 5: ...ical Engineers made tested inspected and registered to meet the standards of ASME California Code Unit may comply with California Code 462 L 2 M 2 Specification model label is on the side of the tank...

Page 6: ...ing ON AUTO OFF Switch ON AUTO OFF Switch ON AUTO OFF Switch ON AUTO OFF Switch ON AUTO OFF Switch Turn this switch ON to provide automatic power to the pressure switch and OFF to remove power at the...

Page 7: ...r that is the same rating as the branch circuit the air compressor is operated on If the compressor is connected to a circuit protected by fuses use only dual element time delay fuses Piping INST INST...

Page 8: ...ve is closed 2 Attach hose and accessories TOO MUCH AIR PRESSURE CAUSES A HAZARD OUSRISKOFBURSTING CHECKTHEMANUFAC TURER S MAXIMUM PRESSURE RATING FOR AIR TOOLS AND ACCESSORIES THE REGULATOR OUTLET PR...

Page 9: ...MUST BE REPLACED WITH THE SAME TYPE OF MUST BE REPLACED WITH THE SAME TYPE OF MUST BE REPLACED WITH THE SAME TYPE OF VALVE VALVE VALVE VALVE VALVE Motor The motor has an automatic reset thermal overlo...

Page 10: ...TAGE SOURCES MOVING PARTS OR COMPRESSED AIR SOURCES PERSONALINJURYMAYOCCUR PRIORTOATTEMPTINGANYREPAIRS DISCONNECTPOWERSOURCEFROMTHE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE CORRECTION Pressure switc...

Page 11: ...connection inside pressure switch and terminal box area Inspect or replace if necessary Inspect or replace if necessary Do not operate the compressor in the paint spray area See flammable vapor warni...

Page 12: ...Intake Muffler FilterElement Screw 10 14 x 2 5 Pan Head 2 used OutletTube Crossover Tube Nut Sleeve Assy Nut Brass Compression 3 used Silicone Sleeve 3 used Check Valve Connector Body Nut Sleeve Assy...

Page 13: ...1 25 8 used Torque 7 10 ft lbs 13 ACG 11 Muffler Intake 2 used 14 ACG 8 Pin Eccentric 15 ACG 6 Counter Balance Inner 16 ACG 9 Washer 17 ACG 7 Counter Balance Outer 18 ACG 23 Nut Torque 85 100 ft lbs...

Page 14: ...l or is available upon request Call our Toll Free Number 1 800 888 2468 Ext 2 then Ext 1 to obtain the location of the nearest Authorized Service Center for ordering repair parts and for warranty repa...

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