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8 — ENG

UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON.  WHEN DOING MAINTENANCE, YOU MAY BE EXPOSED TO
VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS.  PERSONAL INJURIES CAN OCCUR.  BEFORE
PERFORMING ANY MAINTENANCE OR REPAIR, DISCONNECT POWER SOURCE FROM THE COMPRESSOR AND
BLEED OFF ALL AIR PRESSURE.

Daily:

Daily:

Daily:

Daily:

Daily:

1.

Drain water from the air tank, any moisture separators
or transformers.

2.

Check for any unusual noise and/or vibration.

3.

Manually check safety valve to make sure of proper

operation.

4.

Inspect air filter, replace if necessary.

5.

Inspect air lines and fittings for leaks; correct as

necessary.

Each Year of Operation or if a Problem is Sus-

Each Year of Operation or if a Problem is Sus-

Each Year of Operation or if a Problem is Sus-

Each Year of Operation or if a Problem is Sus-

Each Year of Operation or if a Problem is Sus-

pected:

pected:

pected:

pected:

pected:

Check condition of air compressor pump intake and exhaust
valves. Replace if damaged or worn out.

To ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared
and followed. The following routine maintenance schedule is geared to an outfit in a normal working environment operating
on a daily basis. If necessary, the schedule should be modified to suit the conditions under which your compressor is used.
The modifications will depend upon the hours of operation and the working environment. Compressor outfits in an extremely
dirty and/or hostile environment will require a greater frequency of all maintenance checks.

MAINTENANCE

MAINTENANCE

MAINTENANCE

MAINTENANCE

MAINTENANCE

ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE DONE BY

 QUALIFIED SERVICE PERSONNEL.

ROUTINE  MAINTENANCE  SCHEDULE

ROUTINE  MAINTENANCE  SCHEDULE

ROUTINE  MAINTENANCE  SCHEDULE

ROUTINE  MAINTENANCE  SCHEDULE

ROUTINE  MAINTENANCE  SCHEDULE

OPERATING  PROCEDURES

OPERATING  PROCEDURES

OPERATING  PROCEDURES

OPERATING  PROCEDURES

OPERATING  PROCEDURES

Daily Start-Up Checklist

Daily Start-Up Checklist

Daily Start-Up Checklist

Daily Start-Up Checklist

Daily Start-Up Checklist

1.

Before attaching air hose or accessories, make sure the
ON/AUTO lever is set to “OFF” and the air regulator or
globe valve is closed.

2.

Attach hose and accessories.

TOO MUCH AIR PRESSURE CAUSES A HAZARD-
OUS RISK OF BURSTING. CHECK THE MANUFAC-
TURER'S MAXIMUM PRESSURE RATING FOR AIR
TOOLS AND ACCESSORIES. THE REGULATOR
OUTLET PRESSURE MUST NEVER EXCEED THE
MAXIMUM PRESSURE RATING.

Compressed air from the outfit may contain
water condensation.  Do not spray unfiltered
air at an item that could be damaged.  Some
air operated tools or devices may require
filtered air.  Read the instructions for the air
tool or device.

3.

Check the manufacturer’s maximum pressure rating for
air tools and accessories.The regulator outlet pressure
must never exceed the maximum pressure rating. If your
compressor is not supplied with a regulator with gauge,
install one before using accessories.

4. Turn the ON/AUTO lever to “AUTO” and allow tank

pressure to build.  Motor will stop when tank pressure
reaches “cut-out” pressure.

WATER WILL CONDENSE IN THE AIR TANK.  IF NOT

WATER WILL CONDENSE IN THE AIR TANK.  IF NOT

WATER WILL CONDENSE IN THE AIR TANK.  IF NOT

WATER WILL CONDENSE IN THE AIR TANK.  IF NOT

WATER WILL CONDENSE IN THE AIR TANK.  IF NOT

DRAINED, WATER WILL CORRODE AND WEAKEN THE

DRAINED, WATER WILL CORRODE AND WEAKEN THE

DRAINED, WATER WILL CORRODE AND WEAKEN THE

DRAINED, WATER WILL CORRODE AND WEAKEN THE

DRAINED, WATER WILL CORRODE AND WEAKEN THE

AIR TANK CAUSING A RISK OF AIR TANK RUPTURE.

AIR TANK CAUSING A RISK OF AIR TANK RUPTURE.

AIR TANK CAUSING A RISK OF AIR TANK RUPTURE.

AIR TANK CAUSING A RISK OF AIR TANK RUPTURE.

AIR TANK CAUSING A RISK OF AIR TANK RUPTURE.

12. After the water has been drained, close the drain valve.

The air compressor can now be stored.

NOTE

If drain valve is plugged, release all air pressure.
The valve can then be removed, cleaned, then
reinstalled.

5. Open the globe valve by turning it counter clockwise.

Open the regulator by turning it clockwise.  Adjust the
regulator to the correct pressure setting.  Your
compressor is ready for use.

6. Always operate the air compressor in well-ventilated

areas; free of gasoline or other solvent vapors. Do not
operate the compressor near the spray area.

When you are finished:

7. Set the “ON/AUTO” lever to “OFF”.
8. Turn the regulator or globe valve counterclockwise and

set the outlet pressure to zero.

9. Remove the air tool or accessory.
10. Open the regulator and allow the air to slowly bleed from

the tank. Close the regulator tank and/or globe valve when
tank pressure is approximately 20 psi.

11. Drain water from air tank by opening drain valve on

bottom of tank.

Summary of Contents for FTV560V

Page 1: ...s situation which if not avoided could result in death of serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION used wi...

Page 2: ...TION AND BREAK IN INSTALLATION AND BREAK IN INSTALLATION AND BREAK IN INSTALLATION AND BREAK IN PROCEDURES PROCEDURES PROCEDURES PROCEDURES PROCEDURES 6 8 Removal of Shipping Boards and Installation 6...

Page 3: ...ATTACHMENTS THE TANK IS DESIGNED TO WITHSTAND SPECIFIC OPERATING PRESSURES NEVER MAKE ADJUSTMENTS OR PARTS SUBSTI TUTIONS TO ALTER THE FACTORY SET OPERATING PRESSURES FOR ESSENTIAL CONTROL OF AIR PRES...

Page 4: ...MPONENTS REMOVED OR DAM AGE ANY ELECTRICAL WIRING OR REPAIRS REQUIRED ON THIS PRODUCT SHOULD BE PERFORMED BY AUTHORIZED SERVICE CENTER PERSONNEL IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES...

Page 5: ...ical Engineers made tested inspected and registered to meet the standards of ASME California Code Unit may comply with California Code 462 L 2 M 2 Specification model label is on the side of the tank...

Page 6: ...ing ON AUTO OFF Switch ON AUTO OFF Switch ON AUTO OFF Switch ON AUTO OFF Switch ON AUTO OFF Switch Turn this switch ON to provide automatic power to the pressure switch and OFF to remove power at the...

Page 7: ...r that is the same rating as the branch circuit the air compressor is operated on If the compressor is connected to a circuit protected by fuses use only dual element time delay fuses Piping INST INST...

Page 8: ...ve is closed 2 Attach hose and accessories TOO MUCH AIR PRESSURE CAUSES A HAZARD OUSRISKOFBURSTING CHECKTHEMANUFAC TURER S MAXIMUM PRESSURE RATING FOR AIR TOOLS AND ACCESSORIES THE REGULATOR OUTLET PR...

Page 9: ...MUST BE REPLACED WITH THE SAME TYPE OF MUST BE REPLACED WITH THE SAME TYPE OF MUST BE REPLACED WITH THE SAME TYPE OF VALVE VALVE VALVE VALVE VALVE Motor The motor has an automatic reset thermal overlo...

Page 10: ...TAGE SOURCES MOVING PARTS OR COMPRESSED AIR SOURCES PERSONALINJURYMAYOCCUR PRIORTOATTEMPTINGANYREPAIRS DISCONNECTPOWERSOURCEFROMTHE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE CORRECTION Pressure switc...

Page 11: ...connection inside pressure switch and terminal box area Inspect or replace if necessary Inspect or replace if necessary Do not operate the compressor in the paint spray area See flammable vapor warni...

Page 12: ...Intake Muffler FilterElement Screw 10 14 x 2 5 Pan Head 2 used OutletTube Crossover Tube Nut Sleeve Assy Nut Brass Compression 3 used Silicone Sleeve 3 used Check Valve Connector Body Nut Sleeve Assy...

Page 13: ...1 25 8 used Torque 7 10 ft lbs 13 ACG 11 Muffler Intake 2 used 14 ACG 8 Pin Eccentric 15 ACG 6 Counter Balance Inner 16 ACG 9 Washer 17 ACG 7 Counter Balance Outer 18 ACG 23 Nut Torque 85 100 ft lbs...

Page 14: ...l or is available upon request Call our Toll Free Number 1 800 888 2468 Ext 2 then Ext 1 to obtain the location of the nearest Authorized Service Center for ordering repair parts and for warranty repa...

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