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     SB-2-199-F    Page  3

PARTS REPLACEMENT

Figure 1  Air Cap and Baffle Identification

NOTE:

The baffle is specially designed to 

give the required performance for the 

correct air cap. Use of incorrect baffle 

and air cap will result in substandard 

performance and/or improper air cap 

pressures. (See Chart 1 for ordering 

correct baffle.)

Air Cap No.

Maximum air pressure required to  

assure compliance of 10 PSI max. cap 

pressure – this reading must be taken at 

the spray gun handle inlet fitting.

No. 2000 Air Cap

No. 46MP Air Cap

Air Cap No.

The 46MP Air Cap doesn't have mark-

ings showing the maximum air pressure 

required to assure compliance of 10 

PSI max. cap pressure. That value is 

located on the front of the baffle. (See 

view below.)

NOTE:

The baffle used with the #2000 cap 

doesn't have any markings on it. The 

maximum air pressure required to  

assure compliance of 10 PSI max. cap 

pressure is located on the face of the 

air cap. (See view above.)

Baffle for #2000 Air Cap

Baffle for #46MP Air Cap

Air cap number located on face of cap. 

Cap number must correspond with 

baffle number to assure 10 PSI cap  

pressure.

Maximum air pressure required to  

assure compliance of 10 PSI max. cap 

pressure – this reading must be taken  

at the spray gun handle inlet fitting.

Chart 1

Air Cap & Baffle Combinations

  No. Stamped on Parts 

Set 

CFM@ Cap Pressure

  Air Cap 

 

Ref. No. 4 

Ref. No. 6

  Part No. 

Baffle 

Air Cap 

Baffle Assy.  2 psi  4 psi  6 psi  8 psi  10 psi

 2000 

(Not Stamped)

 GTI-407-2000 

GTI-425  7.3  10.4 12.8 14.7 16.5

 46MP 

46 

GTI-407-46MP *JGPV-401-46-50  8.5  13.0 16.5 19.8 22.5

*Note: Baffle seal not used with JGPV-401-46-50 baffle.

Summary of Contents for GTI-520P

Page 1: ...re drop that can adversely affect spray performance Models HAV 500 and HAV 501 have minimal pressuredrop whichisimportantfor HVLP spraying 2 Attach the fluid hose to the material inlet Note Protective...

Page 2: ...ld temperatures CTD s can also be caused by such activities as sewing golf tennis and bowling to name a few Adequate exhaust must be provided to keep air free of accumulations of flammable vapors Smok...

Page 3: ...he baffle See view below NOTE The baffle used with the 2000 cap doesn t have any markings on it The maximum air pressure required to assure compliance of 10 PSI max cap pressure is located on the face...

Page 4: ...ll screwdriver between the outer lip and the back of the baffle and pry the seal off 4 Assemble seal to baffle with angled side up as shown below NOTE The seal should be a tight fit on the baffle If i...

Page 5: ...1 23 Washer 1 24 Snap Ring 1 25 JGS 449 1 Air Valve Assembly 1 26 P MB 51 Air Inlet Nipple 1 1 4 NPS M 27 Trigger Stud Screw 1 28 Trigger Stud 1 29 JGS 478 Stud and Screw Kit 1 30 Trigger 1 31 JGS 47...

Page 6: ...ustment screw not seating properly Air cap retaining ring loose No air pressure at gun Fluid needle adj screw not open enough Fluid too heavy Fluid pressure too low Too much material flow Material too...

Page 7: ...atomizing air pressure at the center air port of the air cap Used to confirm code compliance and as a daily quality control measure NIOSH Certified TC 84A 1623 for respiratory protection in atmos pher...

Page 8: ...oughout the world For equipment parts and service check the Yellow Pages under Automotive Body Shop Equipment and Supplies For technical assistance see listing below U S A Canada Customer Service Offi...

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