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     SB-2-199-F    Page  5

PARTS  LIST 

        

 

      

 

Ind.

 Ref.  Replacement 

 

Parts

  No.  

Part  No. 

Description 

Req.

 

   --- 

Air Cap 

  1

 

JGA-156-K10 

Spring Clip (Kit of 10) 

  1

 

GTI-3 

Air Cap Retaining Ring 

  1

 

See Chart 1 

Air Cap & Retaining Ring 

  1

 

See Chart 2 

Fluid Tip 

  1

 

See Chart 1 

Baffle Assembly 

  1

  •7 

GTI-33-K5 

Baffle Seal (Kit of 5) 

  1

  •8 

JGA-4035-K5 

Packing (Kit of 5) 

  1

 

34411-122-K10 

Packing Nut 

  1

  10 

GTI-405 

Spreader Valve 

  1

  11 

See Chart 2 

Fluid Needle 

  1

  •12 

JGS-72-K10 

Gasket Kit (PTFE)  

  2

 

 

 

  (Kit of 10)

  13 

   --- 

Body Bushing 

  1

  •14 

   --- 

Fluid Needle Spring 

  1

  •15 

   --- 

Spring Pad 

  1

  16 

MBD-19-K10 

Spring and Pad  

  1

 

 

 

  (Kit of 10)

  17 

GTI-414 

Needle Adjusting Screw 

  1

  18 

KK-5059 

Bushing, Spring, Pad and  

  1

 

 

 

  Knob Kit

  •19 

  --- 

Air Valve Spring 

  1

  •20 

  --- 

Air Valve 

  1

  21 

  --- 

Air Valve Body 

  1

  

 

 

Ind.

 Ref.  Replacement 

 

Parts

  No. 

Part No. 

Description 

Req.

  •22 

   --- 

U Cup Seal 

  1

  •23 

   --- 

Washer 

  1

  •24 

   --- 

Snap Ring 

  1

  25 

JGS-449-1 

Air Valve Assembly  

  1

  26 

P-MB-51 

Air Inlet Nipple 

  1

 

 

 

  1/4" NPS(M)

  27 

   --- 

Trigger Stud Screw 

  1

  28 

   --- 

Trigger Stud 

  1

  29 

JGS-478 

Stud and Screw Kit 

  1

  30 

   --- 

Trigger 

  1

  31 

JGS-477-1 

Trigger Stud, Screw Kit 

  1

  •32 

   --- 

Fluid Inlet Gasket (PTFE) 

  1

  33 

   --- 

Locknut 

  1

  34 

   --- 

Fluid Inlet Adapter 

  1

  35 

 JGA-4042 

Fluid Inlet, Gasket, Nut Kit 

  1 

  •36 

   --- 

Retaining Clip 

  1 

  •37 

   --- 

Seal 

  1 

  •38 

   --- 

Pin 

  1 

  39 

 GTI-428-K5 

Clip, Seal & Pin Kit (5 each) 

  1 

• KK-5058-2 Gun Repair Kit includes a quantity of necessary parts.

Suffixes -K5,  -K10 designate kits of multiple parts.   

Example: JGA-4035-K5 is a kit of 5 packings.
Note: Baffle seal NOT used with GTI-546P gun (46MP air cap).

6

4

2

8

24

3

29

31

*26 

Air Inlet Nipple 

1/4" NPS(M) 

(torque to 15 ft. lbs.)

16

17

14

9

11

10

*34

32

Fluid Tip

(Torque to 

15-20 ft. lbs.)

33

1

15

12

13

18

23

22

21

20

19

12

25

28

27

30

*Use medium strength 

thread sealant (i.e. Dev-

con #2242 Blue, or equal) 

on threads.

35

Fluid Inlet Nipple 

3/8" NPS(M) 

(torque to 20-25 ft. 

lbs.)

7

5

See Note 

below

36 37 38

39

Summary of Contents for GTI-520P

Page 1: ...re drop that can adversely affect spray performance Models HAV 500 and HAV 501 have minimal pressuredrop whichisimportantfor HVLP spraying 2 Attach the fluid hose to the material inlet Note Protective...

Page 2: ...ld temperatures CTD s can also be caused by such activities as sewing golf tennis and bowling to name a few Adequate exhaust must be provided to keep air free of accumulations of flammable vapors Smok...

Page 3: ...he baffle See view below NOTE The baffle used with the 2000 cap doesn t have any markings on it The maximum air pressure required to assure compliance of 10 PSI max cap pressure is located on the face...

Page 4: ...ll screwdriver between the outer lip and the back of the baffle and pry the seal off 4 Assemble seal to baffle with angled side up as shown below NOTE The seal should be a tight fit on the baffle If i...

Page 5: ...1 23 Washer 1 24 Snap Ring 1 25 JGS 449 1 Air Valve Assembly 1 26 P MB 51 Air Inlet Nipple 1 1 4 NPS M 27 Trigger Stud Screw 1 28 Trigger Stud 1 29 JGS 478 Stud and Screw Kit 1 30 Trigger 1 31 JGS 47...

Page 6: ...ustment screw not seating properly Air cap retaining ring loose No air pressure at gun Fluid needle adj screw not open enough Fluid too heavy Fluid pressure too low Too much material flow Material too...

Page 7: ...atomizing air pressure at the center air port of the air cap Used to confirm code compliance and as a daily quality control measure NIOSH Certified TC 84A 1623 for respiratory protection in atmos pher...

Page 8: ...oughout the world For equipment parts and service check the Yellow Pages under Automotive Body Shop Equipment and Supplies For technical assistance see listing below U S A Canada Customer Service Offi...

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