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Page 4      SB-2-252-J

Ref.

Replacement

Individual

No.

Part No.

Description

Parts Required

1

See Chart 2

Air Cap/Retaining Ring

1

2

MBC-368

Retaining Ring

1

3

See Chart 2

Air Cap Less Retaining Ring

1

4

See Chart 3

Fluid Tip

1

*5

GTI-33-K5

Seal Kit (Kit of 5)

1

6

GTI-425

Baffle Assembly

1

7

MSV-3-K10

Fluid Inlet Gasket (Kit of 10) Teflon (blue)

1

8

   ---

Lock Nut

1

9

   ---

Fluid Inlet Adapter

1

10

JGA-4044

Fluid Inlet and Nut Kit

1

*•11

JGS-72-K10

Gasket Kit (Kit of 10) (Teflon )

2

*12

MBD-12-K25

Spring Kit (Kit of 25)

1

*13

JGS-431-K25

Air Valve Kit (Kit of 25)

1

*•14

JGS-26-K25

U Cup Seal Kit (Kit of 25)

1

*15

JGA-15-K25

Washer Kit (Kit of 25)

1

*16

JGA-14-K25

Snap Ring Kit (Kit of 25)

1

17

JGS-449-1

Air Valve Assembly

1

*•18

JGV-463-K3

Packing Kit (Kit of 3)

1

19

34411-122-K10

Packing Nut Kit (Kit of 10)

1

*20

   ---

Screw

1

21

JGS-478

Stud and Screw Kit (Kit includes

1

  3 studs and 5 screws)

22

JGS-477-1

Trigger, Stud and Screw Kit

1

  (Kit includes 1 each)

23

 JGA-132

Plug

1

24

P-MB-51

Nipple

1

25

JGA-497-1

Fan Adjustment Assembly

1

*26

   ---

Retaining Ring

1

*•27

SSG-8069-K25

O-Ring (Viton) (Kit of 25)

1

28

JGS-16

Adjusting Screw

1

*29

   ---

Spring Pad (Included

1

  with # 30 and 32)

*30

MBD-19-K10

Spring Kit (Kit of 10)

1

31

   ---

Bushing

1

32

JGA-4041

Bushing, Spring Pad and Knob Kit

1

33

See Chart 3

Fluid Needle

1

34

   ---

Gun Body

1

#35

See Chart 3

Fluid Tip and Needle Set

1

  (Not shown)

* A  quantity of necessary parts is included in Major Repair Kit 

KK-4987-2 for complete

gun repair and should be kept on hand for service convenience.

• A quantity of necessary parts is included in Minor Repair Kit KK-5034 for gun repair.
# Ref. No. 35 includes Ref. Nos. 4 and 33.  AV-1 copper gasket also included but not

used  with JGA-510 gun.
Suffixes - K10 designates kits of multiple parts.  (Example) JGS-72-K10 is a kit of 10 gaskets.

PARTS LIST

■ 

Government NSN No. 4940-01-046-9919 = KK-4987-2.

1. Remove fluid tip (4).
2. Remove baffle (6).
3. Remove seal (5) from baffle.
4. Assemble seal to baffle with 

angled

side up

 as shown at right.

NOTE

The seal should be a tight fit
on the baffle. If it is a loose fit
on the baffle, assure that it is
assembled with the angled
side up.

5. Install baffle on gun.

6. Install fluid tip (4) and tighten to 12-15

ft-lbs.

NOTE

The seal is designed to be a tight fit
on the baffle. The seal should be
able to be removed using your
fingers. If you are unable to re-
move the seal using your fingers,
insert a small screwdriver be-
tween the outer lip and the back of
the baffle and pry the seal off.

ANGLED SIDE

THICK SIDE

SEAL

BAFFLE

Pry here if
necessary

GTI-33 Baffle Seal Replacement (5)

Summary of Contents for JGA-510

Page 1: ...ay be used with most common coating and finishing ma terials It is designed for use with mildly corrosive and non abrasive materials If used with other high corrosive or abra sive materials it must be expected that frequent and thorough cleaning will be required and the necessity for replace ment of parts will be increased OPERATION Note Protective coating and rust inhibitors have been used to kee...

Page 2: ...h the require ments of NFPA 33 Chapter 15 Users must comply with all local and national codes of practice and insurance company require ments governing ventilation fire precautions operation maintenance and housekeeping These are OSHA Sections 1910 94 and 1910 107 and NFPA 33 Cumulative Trauma Use of hand tools may cause cumulative Pain tingling or numbness in the shoulder forearm wrist Disorders ...

Page 3: ...AV 4915 G JGA 4056 G OPTIONAL CARBOLOY TIPS NEEDLES 086 2 2 AV 1415 D AV 617 D JGA 409 D 070 1 8 AV 1415 EE AV 617 EE JGA 409 DEEE 055 1 4 AV 1415 FF AV 617 FF JGA 409 FF AV 1 copper gasket included DO NOT use with JGA 510 gun Matched tip needle sets are recommended to assure leak free operation AC D E EE EX FF FX FW GX Tip Orifice in 110 080 070 070 070 055 042 063 034 mm 2 8 2 2 1 8 1 8 1 8 1 4 ...

Page 4: ...Kit of 10 1 31 Bushing 1 32 JGA 4041 Bushing Spring Pad and Knob Kit 1 33 See Chart 3 Fluid Needle 1 34 Gun Body 1 35 See Chart 3 Fluid Tip and Needle Set 1 Not shown A quantity of necessary parts is included in Major Repair Kit KK 4987 2 for complete gun repair and should be kept on hand for service convenience A quantity of necessary parts is included in Minor Repair Kit KK 5034 for gun repair R...

Page 5: ...3 11 25 26 27 6 5 1 2 4 3 Torque to 12 15 ft lbs 10 21 23 11 16 15 14 13 12 17 Air Inlet Nipple 1 4NPS M 24 Torque to 15 ft lbs 20 Detail Ref No 18 Two piece packing covered by U S Patent No 5 209 501 Tapered edge faces out towards packing nut Inner Teflon Piece Fluid Packing Nut Fluid Needle Outer U H M W Poly Piece See GTI 33 Baffle Seal Replacement Instructions on Page 4 ...

Page 6: ... Jerky or fluttering spray Loose or damaged fluid tip seat Tighten or replace Material level too low Refill Container tipped too far Hold more upright Obstruction in fluid passage Backflush with solvent Loose or broken fluid tube or fluid inlet nipple Tighten or replace Dry or loose fluid needle packing nut Lubricate or tighten Unable to get round spray Spreader adjustment screw not seating proper...

Page 7: ...pt to too slow proper gun technique Thin sandy coarse finish Gun too far from surface Check distance Normally approximately 8 drying before it flows out Too much air pressure Reduce air pressure and check spray pattern Improper thinner being used Follow paint manufacturer s mixing instructions Thick dimpled finish Gun too close to surface Check distance Normally approximately 8 orange peel Too muc...

Page 8: ...ompatible with all paint materials con tains no silicone or pe troleum distillates to contaminate paint MSDS sheet available upon request 2 Qt Hose Gun Cleaner used to clean the inside of hose fluid passage ways of gun other paint equipment The VS 531 Low Pres sure Fluid Strainer pro vides a final filter for trapping foreign par ticles in the paint sup ply 2Gallongalvanizedtank used to clean the i...

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