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Page 8      SB-2-252-J

6/04

©Copyright 2004, ITW

     Printed in U.S.A.

NIOSH-Certified, for
respiratory protection
in atmospheres not
immediately dangerous
to life.

TGC-545 (Aluminum) TLC-555

(Teflon Lined)

TSC-595 S.S. 2 Qt. Drip-Free

Suction Cup

Provides greater
degree of control
over cup fluid
pressure.

Millennium 3000

Twin Cartridge

Paint Spray Respirator

KB-555 (Aluminum) &

KB-545-SS (S/S) 2 qt. Pressure

Feed Cup With Regulator

Cup has a unique, two position
valve which permits selection of
either a drip-free or conventional
open vent mode.

JGA-444 Fluid Tube

This tube combines the
fluid and air hoses at gun
handle preventing drag-
ging hoses over work, twist-
ing line and improving
overall gun handling.

TLC-576 Aluminum Cup

(Teflon Lined) &

TSC-591Stainless Steel Cup

1 Qt. pressure feed cups.
3/8" NPS (F), cam lock lid.
Requires KK-4980 air regulator
kit.

Quick Disconnect Approved for

HVLP Guns (Air)

High Flow Ball and Ring Type

HC-4419 1/4"

NPS(F)

HC-4699

1/4" NPT(M)

HC-1166

1/4" NPT(M)

HC-4700

1/4" NPT(F)

Enables user to control
and reduce air usage at
the gun. Ideal for low
pressure spraying.

P-H-5516 Air

Adjusting Valve

HARG-510  Air

Regulator

Use to maintain nearly
constant outlet pressure
despite changes in inlet
pressure and down-
stream flow.

HD-503

SolventSaver™

Hose/Gun Cleaner

Used when abrasive
materials are sprayed
(i.e. porcelain enamel).
Use (2) JGA-52 packings
in place of JGV-463
packing.

JGA-52-K10

Leather Packings

VS-531 Low

Pressure

Strainers

QMGZ

SolventSaver™

Hose/Gun Cleaner

GTI-415 Air

Adjusting Valve

Installs into gun to en-
able user to control and
reduce air usage at the
gun.  Replaces JGA-132
plug.

Spray Gun Lube

SSL-10 (2 oz.

bottle)

Compatible with all
paint materials: con-
tains no silicone or pe-
troleum distillates to
contaminate paint.
MSDS sheet available
upon request.

2 Qt Hose/Gun Cleaner
used to clean the inside
of hose, fluid passage-
ways of gun & other
paint equipment.

The VS-531 Low Pres-
sure Fluid Strainer pro-
vides a final filter for
trapping foreign par-
ticles in the paint sup-
ply.

2 Gallon galvanized tank
used to clean the inside
of hose and material
passages of the gun.

ACCESSORIES

Provides reduced
spring force (4 lbs.
verses 6 lbs.) for easier
trigger pull.

MSA-4-K10 Fluid

Needle Spring

(replaces MBD-19)

Joins any single piece
DeVilbiss air cap MBC-
368 or MSA-1 retaining
ring.  Helps prevent
parts loss and provides
easier assembly.

JGA-156-K10

Spring Clip

HAF-507

Whirlwind™

In-Line Air Filter

Removes water, oil, and
debris from the air line.

This 3 piece packing
can be used in place of
Ref. (18) JGV-463, 2
piece packing.

JGA-4035-K5

Optional 3 Piece

Packings

HAV-500  or

HAV-501

Adjusting Valve

(HAV-501 SHOWN)

HAV-500 does not have
pressure gage.  Use to
control air usage at gun.

42884-214-K5 3/8"

42884-215-K10 5/8"

Cleaning Brushes

These brushes are help-
ful in cleaning threads
and recesses of gun
body.

WR-103 Wrench

Contains all necessary
tip, hose and nut sizes
used on 

or with gun.

Scrubs® are a pre-
moistened hand cleaner
towel for painters.
No water is needed.

29-3100 Scrubs

®

Hand Cleaner Towels

WARRANTY

This product is covered by DeVilbiss' 1 Year Limited Warranty.

DeVilbiss Worldwide Sales and Service Listing: www.devilbiss.com

ITW Industrial Finishing

DeVilbiss has authorized distributors throughout the world. For
technical assistance or the distributor nearest you, see listing below.

U.S./Canada Technical Service Office:

195 Internationale Blvd., Glendale Heights, IL 60139
Toll-Free Telephone: 1-888-992-4657 (U.S.A. and Canada only)
Toll-Free Fax: 1-800-368-8401

Summary of Contents for JGA-510

Page 1: ...ay be used with most common coating and finishing ma terials It is designed for use with mildly corrosive and non abrasive materials If used with other high corrosive or abra sive materials it must be expected that frequent and thorough cleaning will be required and the necessity for replace ment of parts will be increased OPERATION Note Protective coating and rust inhibitors have been used to kee...

Page 2: ...h the require ments of NFPA 33 Chapter 15 Users must comply with all local and national codes of practice and insurance company require ments governing ventilation fire precautions operation maintenance and housekeeping These are OSHA Sections 1910 94 and 1910 107 and NFPA 33 Cumulative Trauma Use of hand tools may cause cumulative Pain tingling or numbness in the shoulder forearm wrist Disorders ...

Page 3: ...AV 4915 G JGA 4056 G OPTIONAL CARBOLOY TIPS NEEDLES 086 2 2 AV 1415 D AV 617 D JGA 409 D 070 1 8 AV 1415 EE AV 617 EE JGA 409 DEEE 055 1 4 AV 1415 FF AV 617 FF JGA 409 FF AV 1 copper gasket included DO NOT use with JGA 510 gun Matched tip needle sets are recommended to assure leak free operation AC D E EE EX FF FX FW GX Tip Orifice in 110 080 070 070 070 055 042 063 034 mm 2 8 2 2 1 8 1 8 1 8 1 4 ...

Page 4: ...Kit of 10 1 31 Bushing 1 32 JGA 4041 Bushing Spring Pad and Knob Kit 1 33 See Chart 3 Fluid Needle 1 34 Gun Body 1 35 See Chart 3 Fluid Tip and Needle Set 1 Not shown A quantity of necessary parts is included in Major Repair Kit KK 4987 2 for complete gun repair and should be kept on hand for service convenience A quantity of necessary parts is included in Minor Repair Kit KK 5034 for gun repair R...

Page 5: ...3 11 25 26 27 6 5 1 2 4 3 Torque to 12 15 ft lbs 10 21 23 11 16 15 14 13 12 17 Air Inlet Nipple 1 4NPS M 24 Torque to 15 ft lbs 20 Detail Ref No 18 Two piece packing covered by U S Patent No 5 209 501 Tapered edge faces out towards packing nut Inner Teflon Piece Fluid Packing Nut Fluid Needle Outer U H M W Poly Piece See GTI 33 Baffle Seal Replacement Instructions on Page 4 ...

Page 6: ... Jerky or fluttering spray Loose or damaged fluid tip seat Tighten or replace Material level too low Refill Container tipped too far Hold more upright Obstruction in fluid passage Backflush with solvent Loose or broken fluid tube or fluid inlet nipple Tighten or replace Dry or loose fluid needle packing nut Lubricate or tighten Unable to get round spray Spreader adjustment screw not seating proper...

Page 7: ...pt to too slow proper gun technique Thin sandy coarse finish Gun too far from surface Check distance Normally approximately 8 drying before it flows out Too much air pressure Reduce air pressure and check spray pattern Improper thinner being used Follow paint manufacturer s mixing instructions Thick dimpled finish Gun too close to surface Check distance Normally approximately 8 orange peel Too muc...

Page 8: ...ompatible with all paint materials con tains no silicone or pe troleum distillates to contaminate paint MSDS sheet available upon request 2 Qt Hose Gun Cleaner used to clean the inside of hose fluid passage ways of gun other paint equipment The VS 531 Low Pres sure Fluid Strainer pro vides a final filter for trapping foreign par ticles in the paint sup ply 2Gallongalvanizedtank used to clean the i...

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