background image

© 2007 ITW Finishing Systems and Products 

SAFETY WARNINGS 

Fire and explosion 

Solvents and coating materials 
can be highly flammable or 

combustible when sprayed. 

ALWAYS 

refer to the coating material suppliers 
instructions and COSHH sheets 
before using this equipment 

 

Users must comply with all local 
and national codes of practice 
a n d   i n s u r a n c e   c o m p a n y 
r e q u i r e m e n t s   g o v e r n i n g 

ventilation, fire precautions, operation 

and house-keeping of working 
areas 

This equipment, as supplied, 
is NOT suitable for use with 

Halogenated Hydrocarbons. 

Static Electricity can be 
generated by fluid and/or air 

passing through hoses, by the spraying 
process and by cleaning non- conductive 
parts with cloths. To prevent ignition 
sources from static discharges, earth 
continuity must be maintained to the 
spraygun and other metallic equipment 

used. It is essential to use 
conductive air and/or fluid hoses. 

Personal Protective 

Equipment 

Toxic vapours – When sprayed, 
certain materials may be 

poisonous, create irritation or be 
otherwise harmful to health. Always read 
all labels and safety data sheets for the 
material before spraying and follow any 

recommendations. 

If In Doubt, 

Contact Your Material Supplier  

The use of respiratory protective 
equipment is recommended at all 

times. The type of equipment must be 
compatible with the material being 

sprayed. 
 
Always wear eye protection when 
spraying or cleaning the spraygun 
Gloves must be worn when 
spraying or cleaning the equipment 

Training – 

Personnel should be given 

adequate training in the safe use of 
spraying equipment. 

Misuse 

Never aim a spraygun at any part of the 
body 
Never exceed the max. recommended 
safe working pressure for the equipment 
The fitting of non-recommended or non-
original spares may create hazards 
Before cleaning or maintenance, all 
pressure must be isolated and relieved 
from the equipment 
The product should be cleaned using a 
gun washing machine. However, this 
equipment should not be left inside gun 
washing machines for prolonged periods 
of time.  

Noise Levels 

The A-weighted sound level of 
sprayguns may exceed 85 dB 
(A) depending on the set-up being used. 
Details of actual noise levels are 
available on request. It is recommended 
that ear protection is worn at all times 
when spraying. 

Operating

 

Spray Equipment using high pressures 
may be subject to recoil forces. Under 
certain circumstances, such forces could 
result in repetitive strain injury to the 
operator.  

E

E

 

 

Summary of Contents for JGA Series

Page 1: ...Operation Manual JGA Pressure Feed Spraygun E E P 2 8 SB E 2 251 ISS 05 ...

Page 2: ...ize Aircap No Gun Number Operation Manual JGA Pressure Feed Spraygun Important Read and follow all instructions and Safety Precautions before using this equipment Description The JGA Pressure Feed Spraygun Kit is approved to ATEX regulations 94 9 EC protection level II 2 G X Suitable for use in Zones 1 and 2 Important These Sprayguns are suitable for use with most solvent based coating materials N...

Page 3: ...spraying and follow any recommendations If In Doubt Contact Your Material Supplier The use of respiratory protective equipment is recommended at all times The type of equipment must be compatible with the material being sprayed Always wear eye protection when spraying or cleaning the spraygun Gloves must be worn when spraying or cleaning the equipment Training Personnel should be given adequate tr...

Page 4: ...k Nut Kit of 5 JGA 51 K5 1 16 Seal 23165 001 1 17 Fluid Inlet Connector and seal Kit JGA 159 K 1 18 Seal Pin kit SST 8434 K5 GTI 428 K5 2 19 Circlip Kit of 5 2 20 Circlip Kit of 5 25746 007 K5 1 21 Seal Kit of 5 JGS 72 K5 2 22 Air valve stem assembly 1 23 Spring JGV 262 K5 1 Parts included in service Kit KK 4502 see accessories E E No Order No G 0 7 FX 1 1 FZ 1 2 FF 1 4 FW 1 6 EE 1 8 EX 1 8 DE 2 0...

Page 5: ...A 402 NAC K 2 2 AV 645 D JGA 421 DEX K AV 651 D JGA 421 DEX K AV 611 D JGA 402 NADEX K 2 0 AV 611 DE JGA 402 NADEEE K 1 8 AV 611 EE JGA 402 NADEEE K 1 8 AV 645 E JGA 421 E K AV 651 E JGA 421 E K 1 8 AV 645 EX JGA 421 DEX K 1 6 AV 645 FW JGA 421 FW K 1 4 AV 645 FF JGA 421 FFK AV 651 FF JGA 421 FZ K AV 611 FF JGA 402 NAFF K 1 2 AV 645 FZ JGA 421 FZ K AV 651 FZ JGA 421 FZ K AV 611 FZ JGA 402 NAFZ K 1...

Page 6: ...unter clockwise until the first thread shows 2 Fan pattern adjustment Turn adjusting screw 5 to fully open position by turning counter clockwise 3 Air control valve Open air adjusting screw 14 fully by turning counter clockwise JGA 558 models only 4 Air supply pressure Regulate to 3 0 bar 43 45 lbf in 5 Pressure feed coating material supply Regulate pressure to 0 5 bar 7 lbf in 6 Turn on coating m...

Page 7: ...paint can distort the spray pattern 6 Lubrication stud screw 6 needle 7 and air valve 11 should be oiled each day Preventative Maintenance Replacement of Parts Nozzle 2 and Needle 7 Remove parts in the following order 10 8 7 1 and 2 Replace any worn or damaged parts and re assemble in reverse order Recommended tightening torque for nozzle 2 17 20 Nm 150 180 lbf in Packing Remove parts 10 8 7 Unscr...

Page 8: ...05 Website address http www itweuropeanfinishing com ITW Finishing Systems and Products is a Division of ITW Ltd Reg Office Admiral House St Leonard s Road Windsor Berkshire SL4 3BL UK Registered in England No 559693 Vat No 619 5461 24 ITW Oberflächentechnik GmbH Co KG Justus von Liebig Straße 31 63128 Dietzenbach Tel 060 74 403 1 Telefax 060 74 403300 Website address http www itw finishing de ITW...

Reviews: