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© 2007 ITW Finishing Systems and Products

 

Parts List

 

Ref. No 

Description 

Part Number 

Qty 

Air Cap/Retaining ring 

See Chart 2 

1a 

Spring Clip  - Kit of 5 

JGA-156-K5 

+2 

Nozzle 

See Chart 3 

3  

 Seal 

JGD-402-K 

+3a

 

Baffle seal—Kit of 5 

GTI-33-K5 

+4 

Spring Adjusted Needle Packing 

GTI-445-K2 

Spreader Valve 

GTI-405-K 

Stud and Screw  - Kit of 5 

GTI-408-K5 

+7 

Needle  

See Chart 3 

+8 

Spring  - Kit of 5 

GTI-409-K5 

Bushing 

JGA-17 

10 

Needle Adjusting Screw 

GTI-414-K 

11 

Valve Assembly 

JGK-449 

12 

Trigger 

GTI-108 

13 

Connector 

JGA-158 

14 

Airflow Valve 

GTI-415-K 

15 

Lock Nut  - Kit of 5 

JGA-51-K5 

16 

Seal 

23165-001 

17 

Fluid Inlet Connector and seal Kit 

JGA-159-K 

18 

Seal + Pin kit   ( + SST-8434-K5) 

GTI-428-K5 

19 

Circlip  -  Kit of 5 

 

20 

Circlip -  Kit of 5 

25746-007-K5 

+21 

Seal -  Kit of 5 

JGS-72-K5 

22 

Air valve stem assembly 

 

23 

Spring 

JGV-262-K5 

+  -  

Parts included in service Kit KK-4502 (see accessories) 

E

E

 

 

No 

Order No. 

G  

0.7 

FX  

1.1 

FZ  

1.2 

FF  

1.4 

FW  

1.6 

EE 

1.8 

EX 

1.8 

DE 

2.0 

2.2 

AC 

2.8 

Air-

flow  

Pressure 

bar 

30+  AV-4239-30 

9

 

 

 

9

 

 

 

9

 

 

 

 

301 

3.0 

43 

AV-4239-43 

 

 

 

9

 

 

 

9

 

 

 

 

307 

3.0 

62 

MB-4039-62 

 

 

 

 

 

 

 

 

 

9

 

449 

3.0 

64 

MB-4039-64 

 

 

 

 

 

 

 

 

9

 

 

432 

3.0 

78 

MB-4039-78 

 

 

9

 

 

 

 

9

 

 

 

 

457 

3.0 

80 

MB-4039-80 

 

 

 

 

 

 

9

 

 

 

 

311 

3.0 

186

AV-4239-186 

 

 

 

 

9

 

 

9

 

 

 

 

344 

3.0 

704  AV-4239-704 

 

 

 

9

 

 

 

 

 

 

 

418 

3.0 

765  AV-4239-765 

 

9

 

 

9

 

 

 

9

 

 

 

 

476 

3.0 

777  AV-4239-777 

 

9

 

 

9

 

 

 

 

 

 

 

462 

3.0 

797  AV-4239-797 

9

 

9

 

9

 

9

 

 

 

 

 

 

 

463 

3.0 

Aircap number and Nozzle size combinations 

Chart 2 

Summary of Contents for JGA Series

Page 1: ...Operation Manual JGA Pressure Feed Spraygun E E P 2 8 SB E 2 251 ISS 05 ...

Page 2: ...ize Aircap No Gun Number Operation Manual JGA Pressure Feed Spraygun Important Read and follow all instructions and Safety Precautions before using this equipment Description The JGA Pressure Feed Spraygun Kit is approved to ATEX regulations 94 9 EC protection level II 2 G X Suitable for use in Zones 1 and 2 Important These Sprayguns are suitable for use with most solvent based coating materials N...

Page 3: ...spraying and follow any recommendations If In Doubt Contact Your Material Supplier The use of respiratory protective equipment is recommended at all times The type of equipment must be compatible with the material being sprayed Always wear eye protection when spraying or cleaning the spraygun Gloves must be worn when spraying or cleaning the equipment Training Personnel should be given adequate tr...

Page 4: ...k Nut Kit of 5 JGA 51 K5 1 16 Seal 23165 001 1 17 Fluid Inlet Connector and seal Kit JGA 159 K 1 18 Seal Pin kit SST 8434 K5 GTI 428 K5 2 19 Circlip Kit of 5 2 20 Circlip Kit of 5 25746 007 K5 1 21 Seal Kit of 5 JGS 72 K5 2 22 Air valve stem assembly 1 23 Spring JGV 262 K5 1 Parts included in service Kit KK 4502 see accessories E E No Order No G 0 7 FX 1 1 FZ 1 2 FF 1 4 FW 1 6 EE 1 8 EX 1 8 DE 2 0...

Page 5: ...A 402 NAC K 2 2 AV 645 D JGA 421 DEX K AV 651 D JGA 421 DEX K AV 611 D JGA 402 NADEX K 2 0 AV 611 DE JGA 402 NADEEE K 1 8 AV 611 EE JGA 402 NADEEE K 1 8 AV 645 E JGA 421 E K AV 651 E JGA 421 E K 1 8 AV 645 EX JGA 421 DEX K 1 6 AV 645 FW JGA 421 FW K 1 4 AV 645 FF JGA 421 FFK AV 651 FF JGA 421 FZ K AV 611 FF JGA 402 NAFF K 1 2 AV 645 FZ JGA 421 FZ K AV 651 FZ JGA 421 FZ K AV 611 FZ JGA 402 NAFZ K 1...

Page 6: ...unter clockwise until the first thread shows 2 Fan pattern adjustment Turn adjusting screw 5 to fully open position by turning counter clockwise 3 Air control valve Open air adjusting screw 14 fully by turning counter clockwise JGA 558 models only 4 Air supply pressure Regulate to 3 0 bar 43 45 lbf in 5 Pressure feed coating material supply Regulate pressure to 0 5 bar 7 lbf in 6 Turn on coating m...

Page 7: ...paint can distort the spray pattern 6 Lubrication stud screw 6 needle 7 and air valve 11 should be oiled each day Preventative Maintenance Replacement of Parts Nozzle 2 and Needle 7 Remove parts in the following order 10 8 7 1 and 2 Replace any worn or damaged parts and re assemble in reverse order Recommended tightening torque for nozzle 2 17 20 Nm 150 180 lbf in Packing Remove parts 10 8 7 Unscr...

Page 8: ...05 Website address http www itweuropeanfinishing com ITW Finishing Systems and Products is a Division of ITW Ltd Reg Office Admiral House St Leonard s Road Windsor Berkshire SL4 3BL UK Registered in England No 559693 Vat No 619 5461 24 ITW Oberflächentechnik GmbH Co KG Justus von Liebig Straße 31 63128 Dietzenbach Tel 060 74 403 1 Telefax 060 74 403300 Website address http www itw finishing de ITW...

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