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© 2007 ITW Finishing Systems and Products

 

Specification 

Air supply connection 

-  

  Universal 

1

/

 BSP/NPS 

Fluid Supply Connection 

  Universal 

3

/

 BSP/NPS 

Maximum  static inlet pressure 

 

 

P1 = 9 bar (130 psi) 

Maximum  static fluid pressure 

 

 

P2 = 14 bar (200psi) 

Gun Weight 

- 695 

Maximum Service temperature 

40°C

 

 

Materials of Construction 

 

Gun body

- Polished 

Aluminium 

 

Nozzle

  - 

See chart 3 

 

Needle

  - 

See chart 3

 

Installation

 

Operation

 

1.  Attach air hose to connector (13). 

Recommended hose size 8 mm 
bore. The hose must be conductive 
and electrical bond from the 
spraygun to earth should be checked 
with an ohmeter. A resistance of less 

than 10

6

 is recommended. The air 

supply should be filtered and 
regulated. 

2.   Attach fluid supply hose to the Fluid 

Inlet connector (17). 

E

E

 

 

Mix, prepare and filter the coating 
material to be sprayed to the 
manufacturer’s instructions. Adjust the 
spray gun controls, air and coating 
material pressures before filling the cup 
or turning on the material supply. 
1. 

Needle adjustment.

 Fully open 

needle adjusting screw (10) by turning 
counter-clockwise until the first thread 
shows. 

2. 

Fan pattern adjustment. 

Turn 

adjusting screw (5) to fully open 
position, by turning counter-clockwise. 

3. 

Air control valve.

 Open air adjusting 

screw (14) fully by turning counter-
clockwise (JGA-558 models only). 

4. 

Air supply pressure.

 Regulate to 3.0 

bar (43 - 45 lbf/in²). 

5. 

Pressure feed coating material 
supply.

 Regulate pressure to 0.5 bar 

(7 lbf/in²). 

6. Turn on coating material and air 

supplies. 

7. 

Test spray. 

If the finish is too dry or 

application too slow, reduce air 
pressure or increase coating material 
supply pressure. If the finish is too 
wet, reduce the coating material 
supply pressure, or turn the needle 
adjusting screw (10) fully clockwise 
then gradually open until the desired 
pattern is achieved. 

8. If the atomisation is too coarse 

increase the air pressure, if too fine, 
reduce the air supply pressure or turn  
air  control valve (14) gradually 
clockwise. 

9. 

NOTE: 

The spray width can be 

reduced from fan to round by turning 
fan adjusting screw (5) clockwise. 

10. 

Using the spray gun.

 Hold the gun 

perpendicular to the spray surface 
always. Arcing or tilting the gun will 
result in an uneven deposit of coating 
material. The recommended spray 
distance is 150- 200 mm (6" - 8"). 
Spray the corners and edges first. 

Summary of Contents for JGA Series

Page 1: ...Operation Manual JGA Pressure Feed Spraygun E E P 2 8 SB E 2 251 ISS 05 ...

Page 2: ...ize Aircap No Gun Number Operation Manual JGA Pressure Feed Spraygun Important Read and follow all instructions and Safety Precautions before using this equipment Description The JGA Pressure Feed Spraygun Kit is approved to ATEX regulations 94 9 EC protection level II 2 G X Suitable for use in Zones 1 and 2 Important These Sprayguns are suitable for use with most solvent based coating materials N...

Page 3: ...spraying and follow any recommendations If In Doubt Contact Your Material Supplier The use of respiratory protective equipment is recommended at all times The type of equipment must be compatible with the material being sprayed Always wear eye protection when spraying or cleaning the spraygun Gloves must be worn when spraying or cleaning the equipment Training Personnel should be given adequate tr...

Page 4: ...k Nut Kit of 5 JGA 51 K5 1 16 Seal 23165 001 1 17 Fluid Inlet Connector and seal Kit JGA 159 K 1 18 Seal Pin kit SST 8434 K5 GTI 428 K5 2 19 Circlip Kit of 5 2 20 Circlip Kit of 5 25746 007 K5 1 21 Seal Kit of 5 JGS 72 K5 2 22 Air valve stem assembly 1 23 Spring JGV 262 K5 1 Parts included in service Kit KK 4502 see accessories E E No Order No G 0 7 FX 1 1 FZ 1 2 FF 1 4 FW 1 6 EE 1 8 EX 1 8 DE 2 0...

Page 5: ...A 402 NAC K 2 2 AV 645 D JGA 421 DEX K AV 651 D JGA 421 DEX K AV 611 D JGA 402 NADEX K 2 0 AV 611 DE JGA 402 NADEEE K 1 8 AV 611 EE JGA 402 NADEEE K 1 8 AV 645 E JGA 421 E K AV 651 E JGA 421 E K 1 8 AV 645 EX JGA 421 DEX K 1 6 AV 645 FW JGA 421 FW K 1 4 AV 645 FF JGA 421 FFK AV 651 FF JGA 421 FZ K AV 611 FF JGA 402 NAFF K 1 2 AV 645 FZ JGA 421 FZ K AV 651 FZ JGA 421 FZ K AV 611 FZ JGA 402 NAFZ K 1...

Page 6: ...unter clockwise until the first thread shows 2 Fan pattern adjustment Turn adjusting screw 5 to fully open position by turning counter clockwise 3 Air control valve Open air adjusting screw 14 fully by turning counter clockwise JGA 558 models only 4 Air supply pressure Regulate to 3 0 bar 43 45 lbf in 5 Pressure feed coating material supply Regulate pressure to 0 5 bar 7 lbf in 6 Turn on coating m...

Page 7: ...paint can distort the spray pattern 6 Lubrication stud screw 6 needle 7 and air valve 11 should be oiled each day Preventative Maintenance Replacement of Parts Nozzle 2 and Needle 7 Remove parts in the following order 10 8 7 1 and 2 Replace any worn or damaged parts and re assemble in reverse order Recommended tightening torque for nozzle 2 17 20 Nm 150 180 lbf in Packing Remove parts 10 8 7 Unscr...

Page 8: ...05 Website address http www itweuropeanfinishing com ITW Finishing Systems and Products is a Division of ITW Ltd Reg Office Admiral House St Leonard s Road Windsor Berkshire SL4 3BL UK Registered in England No 559693 Vat No 619 5461 24 ITW Oberflächentechnik GmbH Co KG Justus von Liebig Straße 31 63128 Dietzenbach Tel 060 74 403 1 Telefax 060 74 403300 Website address http www itw finishing de ITW...

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