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SPRAY  GUN  LUBRICATION

Daily, apply a drop of spray gun lube at 

trigger bearing stud (A) and the stem of air 

valve (E) where it enters air valve assembly.  

The shank of fluid needle where it enters 

packing nut (B) should also be oiled.  Fluid 

needle packing should be lubricated periodi-

cally.  Make sure baffle and retaining ring (D) 

threads are clean and free of foreign matter.  

Before assembling retaining ring to baffle, 

clean the threads thoroughly, then add two 

drops of spray gun lube to threads. Fluid 

needle spring and air valve spring should 

be coated with a very light grease, making 

sure that any excess grease will not clog the 

air passages. For best results, lubricate the 

points indicated, daily. 

A.  Trigger Points

B. Packing

C.  Adjusting Knobs

D.   Baffle Threads

E.  Air Valve Cartridge

A

B

C

E

D

JGA-4035 PACKING REPLACEMENT 

INSTRUCTIONS

  1.  Remove adjusting knob and needle 

spring from gun.

  2.  Partially withdraw needle from gun 

body.

  3.  Loosen packing nut and remove.

  4.  Remove old packing.

  5.  Assemble packing nut to needle

  6.  Assemble packing in order shown to 

needle.

  7.  Insert needle all the way into gun body 

seating in tip.

  8.  Install needle spring and adjusting 

knob.

  9.  Thread packing nut into gun body.

10.  Tighten packing nut in equal incre-

ments - no more than 

 

1/6 turn at a time.

11.  After each adjustment, pull needle open 

and observe needle closure.

12.  If needle snaps shut, continue adjusting 

nut until there is evidence of needle 

bind or slow closing.

13.  Back off packing nut 1/12 turn to the 

point where needle snaps shut.  Pack-

ing nut must remain tight enough to 

prevent loosening by hand.

14.  Pull needle several times to verify 

needle snaps shut and check packing 

nut for looseness.

 Packing 

(3 pieces)

Packing 

Nut

Needle

Gun Body

GTI-33 BAFFLE SEAL REPLACEMENT

1. Remove Fluid Tip.

2. Remove Baffle (6).

3. Remove Seal (5) from Baffle.

NOTE

The seal is designed to be a tight 

fit on the baffle. The seal should 

be able to be removed using your 

fingers. If you are unable to remove 

the seal using your fingers, insert 

a small screwdriver between the 

outer lip and the back of the baffle 

and pry the seal off. 

4.  Assemble seal to baffle with angled side 

 up as shown above. NOTE:  The seal 

  should be a tight fit on the baffle. If it is  

  a loose fit on the baffle, assure that it is  

  assembled with the angled side up.

5.  Install baffle on gun.

6. Install fluid tip and tighten to 

 

  15-20 ft-lbs.

ANGLED SIDE

THICK SIDE

SEAL

BAFFLE

Pry here  

if 

necessary

CA PROP

65

PROP 65 WARNING
WARNING: This product contains 
chemicals known to the State of 
California to cause cancer and birth 
defects or other reproductive harm.

EN

SI-2-25-33-R1  (6/2018)

3 / 4

www.carlisleft.com

Summary of Contents for KK-5058-2

Page 1: ... 2 25 33 R1 6 2018 1 4 www carlisleft com IMPORTANT DO NOT DESTROY It is the Customer s responsibility to have all operators and service personnel read and understand this manual Contact your local DeVilbiss representative for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT EN SERVICE MANUAL ...

Page 2: ... excess material from cup then flush with a suitable solvent Wipe gun exterior with a solvent dampened cloth Never completely immerse in solvent as this is detrimental to the lubricants and packings FLUID INLET GASKET 16 REPLACEMENT INSTRUCTIONS 1 Remove fluid inlet adapter with appropriate wrench 2 Clean Loctite from gun body inlet threads and seal area 3 Place gasket 16 squarely onto the fluid i...

Page 3: ... equal incre ments no more than 1 6 turn at a time 11 Aftereachadjustment pullneedleopen and observe needle closure 12 Ifneedlesnapsshut continueadjusting nut until there is evidence of needle bind or slow closing 13 Back off packing nut 1 12 turn to the point where needle snaps shut Pack ing nut must remain tight enough to prevent loosening by hand 14 Pull needle several times to verify needle sn...

Page 4: ...ations Region Industrial Automotive Automotive Refinishing Americas Tel 1 800 992 4657 Tel 1 800 445 3988 Fax 1 888 246 5732 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China Tel 8621 3373 0108 Fax 8621 3373 0308 Japan Tel 81 45 785 6421 Fax 81 45 785 6517 Australia Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Carlisle Fluid Technologies is a global ...

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