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SB-2-303-D     Page 3

Note

When replacing the fluid tip or 

fluid needle, replace both at the 

same time. Using worn parts can 

cause fluid leakage. Also, replace 

the needle packings at this time. 

Lightly lubricate the threads of 

the fluid tip before reassembling. 

Torque to 20 - 25 ft. lbs.

To prevent damage to the fluid 

tip (3) or fluid needle (3B), be sure 

to either 1 ) pull the trigger and 

hold while tightening or loosen-

ing the fluid tip or 2) remove fluid 

needle adjusting screw (27) to 

relieve spring pressure against 

needle collar.

TROUBLESHOOTING

Leakage from the tip can be caused by 

sluggish needle travel, improperly mixed 

zinc solution, or worn tip and/or needle.

If leakage occurs during application, clean 

the gun and hoses out and remove fluid 

tip. Inspect the interior seating surfaces. 

If large particles appear to be imbeded 

into the tip seat, scrape the surfaces with 

a blunt object. Then, attempt to remove 

agglomerates from the balance of solution 

by straining.

Fluid Tip – If large imbedded clumps 

cannot be removed, or if the tip seating 

surface is worn, it will be necessary to 

replace the tip and needle. Satisfactory 

operation depends on the unique DeVil-

biss tip design, smooth needle shaft, and 

lubricated and properly adjusted packings.

A.  Trigger Points

B. Packing

C.  Adjusting Valves

D. Threads

A

B

A

C

D

In order to insure proper operation,  

replace these parts when tip leakage oc-

curs due to wear:

MBC-4397-D

Fluid Tip, Needle & Gasket Kit 

 

(Zinc waterborne gun)

AV-650-D Fluid Tip

MBC-496-DEX Needle and 

AV-1 Gasket 

(Zinc solvent-based gun)

MB-135 

pre-lubricated leather packings (3) 

(both guns)

SPRAY GUN LUBRICATION

Daily, apply two drops of •SSL-10 spray 

gun lube (see Accessories) at trigger 

bearing stud (29) and the stem of the air 

valve (19) where it enters the air valve 

assembly.  The shank of the fluid needle 

(3B) where it enters the packing nut (7) 

should also be oiled.  The fluid needle 

packing (3A) should be kept soft and pli-

able by periodic lubrication.  Make sure 

the sprayhead (6) and retaining ring (1) 

threads are clean and free of foreign mate-

rial.  Before assembling retaining ring to 

sprayhead, clean the threads thoroughly, 

then add two drops of SSL-10 spray gun 

lube to threads.  The fluid needle spring 

(26) and air valve spring (20) should be 

coated with a very light grease, making 

sure that any excess grease will not clog 

the air passages.  For best results, lubricate 

the points indicated, daily.

• Material Safety Data Sheet available from 

DeVilbiss upon request.

Summary of Contents for MBC-ZINC

Page 1: ...speeds A reduction in flow output will be experienced as the viscosity increases and fluid pressures will have to be increased Under most application conditions at omizing air in the range of 50 psi will be satisfactory Packing operation The packing set con sists of 3 pre lubricated leather packings Packing tension on needle is factory set Lubricate packings twice daily by add ing a few drops of S...

Page 2: ... NFPA 33 Chapter 15 Users must comply with all local national codes of practice insurance company requirements governing ventilation fire precautions operation maintenance and housekeeping These are OSHA Sections 1910 94 and 1910 107 and NFPA 33 Cumulative Trauma Use of hand tools may cause cumulative trauma Pain tingling or numbness in the shoulder forearm wrist hands or Disorders CTD s disorders...

Page 3: ...eration depends on the unique DeVil biss tip design smooth needle shaft and lubricated and properly adjusted packings A Trigger Points B Packing C Adjusting Valves D Threads A B A C D In order to insure proper operation replace these parts when tip leakage oc curs due to wear MBC 4397 D Fluid Tip Needle Gasket Kit Zinc waterborne gun AV 650 D Fluid Tip MBC 496 DEX Needle and AV 1 Gasket Zinc solve...

Page 4: ...nt Valve 1 11 Washer 1 12 Packing 1 13 Packing Nut 1 14 Knob 1 15 Screw 1 16 JGA 14 K25 Snap Ring Kit Kit of 25 1 17 JGA 15 K25 Washer Kit Kit of 25 1 18 JGS 26 K25 U cup Kit Kit of 25 1 19 JGS 431 K25 Air Valve Kit Kit of 25 1 20 MBD 12 K25 Spring Kit Kit of 25 1 21 JGS 72 K10 Gasket Kit Kit of 10 1 22 JGS 449 1 Valve Assembly 1 23 CV 5 K5 Gasket Kit Kit of 5 1 24 Cylinder 1 25 MBC 33 Plunger 26 ...

Page 5: ...mponents have proven very effective in handling characteristics of zinc rich coatings 2A air cap with retaining ring can be used in place of Ref Nos 1 2 for solvent based zinc materials 1 2 3A 3 4 5 6 7 3B 15 14 13 12 11 10 27 26 25 24 23 28 33 21 20 19 8 18 17 16 22 32 31 30 29 9 Torque to 20 25 ft lbs ...

Page 6: ...fluid pressure on pressure feed guns Jerky or fluttering spray Loose or damaged fluid tip seat Tighten or replace Insufficient fluid in cup or pressure tank Fill cup or tank Gun with cup tipped at excessive angle Do not tip excessively or rotate fluid tube Obstructed fluid passage or hose Clean Loose or cracked fluid tube in cup or tank Tighten or replace Too heavy fluid for suction feed Dry or Ch...

Page 7: ...r cup fluid pressure KB 555 Aluminum KB 545 SS S S 2 qt Pressure Feed Cup With Regulator TGC 545 Aluminum TLC 555 Non stick Lined TSC 595 S S 2 Qt Drip Free Suction Cup Cup has a unique two position valvewhichpermitsselectionof eitheradrip freeorconventional open vent mode 2gallongalvanizedtank used to clean the inside of hose and material passages of the gun 183GZ 5200 Hose Gun Cleaner SolventSav...

Page 8: ...da Customer Service 195 Internationale Blvd Glendale Heights IL 60139 630 237 5000 Toll Free Customer Service and Technical Support 800 992 4657 Toll Free Fax 888 246 5732 DeVilbiss Sales and Service www devilbiss com WARRANTY This product is covered by DeVilbiss 1 Year Limited Warranty ...

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