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MSV-531 HIGH VOLUME LOW PRESSURE SPRAY GUN

SERVICE  BULLETIN

SB-2-243-F

Replaces SB-2-243-E

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Repair Kit KK-4987-2

IMPORTANT:  Before using this equip-
ment, read all Safety Precautions and
Instructions. Retain for future use.

DESCRIPTION

The MSV-531 is a slightly smaller, lighter
HVLP spray gun, capable of high produc-
tion. It can be used with a wide variety of
finishing materials.  All models are de-
signed to provide maximum transfer effi-
ciency by 

l

imiting air cap pressure to 10 psi

(complies with rules issued by SCAQMD
and other air quality authorities)

.

  

The gun

is intended for use with pressure feed paint
supply only.

Note

The MSV-531 spray gun is not suit-
able for highly abrasive materials (i.e.
porcelain enamel, certain mica paints,
etc.). Premature fluid tip and needle
wear will occur. We recommend
carboloy fluid tips (AV-617 series) and
needles (JGA-409 series) for use with
these coatings.

Most finishing materials can be atomized
with the 28 or 33A air caps. The 28  or 33A
air caps should be used where possible as
they consume less air volume (CFM) and
have slightly better transfer efficiency than
the 46MP and 83MP air caps. However,
more difficult to atomize materials (i.e. low
VOC's) or high flow applications (over 12
oz./min.), are ideal for the 46MP (maximum
performance) air cap, fluid tip and baffle
combination. Also available is the 83MP
(maximum performer) for even higher flows
(17 oz. /min. and above), and viscosities.
Refer to the air cap chart for more informa-
tion. Spray guns with a 28 or 33A nozzle
combination can be converted to 46MP or
83MP if desired.

AIR CAPS - PATTERNS - APPLICATIONS

Air Cap  *Typical Pattern Size      Typical
   No.

       and Shape

  Application

 28

11" long, straight-
sized, similar to
#704 air cap.

Most
common
finishing
materials

 33A

9" long, tapered

up to 12

ends similar to #30

oz./min.

air cap.

 46MP

11" long, straight-

Low VOC

sided, similar to

materials, 12

#704 air cap.

to 16  oz./min.

 83MP

13" long, straight-

Low VOC

sides, similar to

materials,

#765 air cap.

17 oz./min.
and above.

*Actual pattern length dependent upon
fluid tip ID, fluid flow rate, viscosity, air
pressure, and fan pressure.

Operating Pressures:

Air:

100 PSI Maximum (see following chart)

Fluid: 150 PSI Maximum

Standard Combinations Available:

Order No.

* Gun Inlet Pressure

MSV-531-28FF, FX

50 PSI

MSV-531-33FF, FX

50 PSI

MSV-531-46FF, FX

50 PSI

MSV-531-83D, E

65 PSI

•MSV-531-3-46FF, FX

50 PSI

• Models include 300 grade stainless fluid tip
with UHMW poly. needle seat and 300
stainless needle.

* Approximate pressure required to achieve
10 PSI air cap pressure.

Gun models are available with 400 grade
stainless fluid tips and 300 series stainless
needles, and are suitable for most common
coating materials.  Select model combina-
tions (see above) are available with 300 grade
stainless fluid tips and needles, and can be
used with waterborne materials or more
corrosive coatings (6.0 pH or above).

These gun models will produce approximately
10 psi cap pressure at the corresponding gun
inlet pressure, as measured at the gun inlet.
Air cap test kits (see Accessories) should be
used to insure 10 psi air cap pressure is not
exceeded.

Note

This gun may be used with chlori-
nated solvents; but, see additional
warnings on page 2.

INSTALLATION
Do not use more pressure than is necessary
to atomize the material being applied.

To provide optimum performance and as-
sure compliance with all air quality regula-
tions, an air cap test gauge kit is available
to determine actual air cap pressures being
used. See Accessories.

Connect the gun to a clean, moisture and oil
free air supply using a hose size of at least

5/16" I.D. hose. Avoid use of quick detach-
able connectors.

 

Do not use 1/4" ID hose (25'

x 1/4" hose at 18 CFM has a pressure loss of
25 psi. 25' x 5/16" hose at 18 CFM has a
pressure loss of 8.1 psi).

Note

Depending on hose length, larger
hose I.D. may be required.  Install an
HAV-501 air gauge at the gun handle
and air cap test kit over tip.  When
gun is triggered on, adjust regulated
pressure to desired setting to provide
a maximum of 10 psi at the air cap.

Do not use more pressure than is
necessary to atomize the material
being applied.

OPERATION

Adjust fluid pressure to deliver the desired
paint volume.  Refer to the next paragraph
also on “Back Pressure”.   Adjust air pressure
and flow to provide a uniform dispersion of
atomized paint throughout the pattern.
Excessive flow rates will result in heavy
center spray patterns. Inadequate flows may
cause the pattern to split. See Spray Gun
Guide, SB-2-001 latest revision, for details
concerning set up of spray guns.

Back Pressure - 46MP & 83MP “Maximum
Performer”

Due to the unique cone shape of the MP
fluid tips, a slight back pressure is created
against the fluid column. This will reduce
the amount of fluid output.  To compensate,
increase the fluid regulator pressure slightly.
With 10 PSI cap pressure, back pressures
are approximately 3.5 PSI with the 46MP
and 2.0 PSI with the 83MP.

HVLP requires gun distances of 6-8" be
used. Excess distance will produce inferior
results. Strain material through 60 or 90
mesh screen.

PREVENTIVE MAINTENANCE

Note

If baffle (6) is removed for any
reason, replace the o-ring (5).
To prevent damage to the
o-ring during installation, apply
SSL-10 gun lube to exterior of
o-ring (5) and ID of baffle.

To clean air cap and fluid tip, brush exterior
with a stiff bristle brush. If necessary to
clean cap holes, use a broom straw or
toothpick. 

 

Never use a wire or hard instru-

ment.

  This may scratch or burr holes

causing a distorted spray pattern.

To clean fluid passages, remove excess ma-
terial at source, then flush with a suitable
solvent using a device such as the
SolventSaver™ (see Accessories).  Wipe
gun exterior with a solvent dampened cloth.

(continued on page 3)

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Government NSN No. 4940-01-046-9919 = KK-4987-2

Summary of Contents for MSV-531-28FF

Page 1: ...eedles and can be used with waterborne materials or more corrosive coatings 6 0 pH or above Thesegunmodelswillproduceapproximately 10psicappressureatthecorrespondinggun inlet pressure as measured at the gun inlet Air cap test kits see Accessories should be used to insure 10 psi air cap pressure is not exceeded Note This gun may be used with chlori nated solvents but see additional warnings on page...

Page 2: ...ance of the equipment in accordance with the requirements of NFPA 33 Chapter 15 Users must comply with all local national codes of practice and insurance company requirements governing ventilation fire precautions operation maintenance and housekeeping These are OSHA Sections 1910 94 and 1910 107 and NFPA 33 Cumulative Trauma Use of hand tools may cause cumulative Pain tingling or numbness in the ...

Page 3: ...pter with appro priate wrench 2 CleanLoctitefromgunbodyinletthreads and seal area 3 Place gasket 7 squarely onto the fluid inlet adapter and push it down until it is flat against the boss 4 Placeacoupleofdropsofthreadsealant i e Loctite 242 med strength Blue or equal on threads before installing fluid inletadapter 5 Torque fluid inlet adapter 25 30 ft lbs and tighten locknut AIR CAP BAFFLE COMBINA...

Page 4: ...g Valve Optional 1 26 MSA 3 Connector 1 4 NPS 1 27 Retaining Ring 1 28 SSG 8069 K25 O Ring Kit Kit of 25 Viton 1 29 JGA 497 1 Air Valve Assembly Horn 1 30 See Chart 2 Fluid Needle 1 31 Gun Body Bushing 1 32 MBD 19 K10 6 Spring Kit of 10 1 MSA 4 K10 4 Spring Kit of 10 optional 1 33 Spring Pad included with 32 1 34 JGS 16 Fluid Needle Adjusting Screw 1 35 JGA 4041 Bushing Spring Knob Kit 1 Thesepart...

Page 5: ...rom work surface Adjust to proper distance Improper stroking arching gun motion Too fast Move at moderate pace parallel to work surface Dry spray Air pressure too high Decrease air pressure Gun tip too far from work surface Adjust to proper distance Gun motion too fast Slow down Gun out of adjustment Adjust Fluid leaking from Packing nut loose Tighten do not bind needle packing nut Packing worn or...

Page 6: ... 8 Cleaning Brushes Thesebrushesarehelp ful in cleaning threads and recesses of gun body Allows air adjustment at the gun Replaces JGA 132 plug Contains all necessary tip hose and nut sizes used on or with gun KK 5033 28 for JGHV 101 28 KK 5033 33A for JGHV 101 33A KK 5033 46MP for JGHV 101 46MP KK 5033 83MP for JGHV 101 83MP Air Cap Test Kit UHMW Polyethylene Needle Seat 300 S S ACCESSORIES HD 50...

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