DeWalt D25481K, Manual

Page 1: ...H H Strip Down Information 54V SDS Max Hammer TRUE CORDED POWER ...

Page 2: ...H H D25810K AC Chipper DCH481X2 DC Combi D25481K AC Combi ...

Page 3: ...attery pack 167Wh Brand CAT No Voltage Impact Energy Weight Vibration DEWALT DCH481X2 54V 6 0J 6 5Kg 8 5m s DEWALT D25481K AC 6 0J 5 5Kg 8 5m s 6 0J corded performance Rotary Only Fastest drilling speed at 28mm Brushless Motor DC Only ...

Page 4: ...H H Before repair and service Follow the safety instruction New components ...

Page 5: ...ety glasses safety hat net etc Before turning product on for analysis carry out a visual check for loose broken parts including accessories drill bits chisels cutters etc Never repair a product whilst it is into a power supply or a battery is connected Remove accessories drill bits chisels cutters etc Ensure side handles function correctly After repair Run product to check that it functions correc...

Page 6: ...H H Before repair and strip down Carry out an visually check like Condition of contacts unit charger and battery mode selector leakages condition of tool holder Before repair ...

Page 7: ...ctionality check like hammer mechanism modes reverse mode measure the unload current measure the capacity of batteries check condition of charger use the charger to charge a obviously good battery and measure the capacity of the battery Before repair ...

Page 8: ...GIRO DERECHA GIRAR NO SENTIDO HORARIO DRAAI RECHTSOM MOVE IN THIS DIRECTION IN RICHTUNG BEWEGEN MUOVI IN DIREZIONE BOUGEZ DANS CETTE DIRECTION DIRECION DE LA FLECHA AVANÇAR NESSA DIREÇAO BEWEEG IN DE RICHTING VAN DE PIJL CORRECT RICHTIG CORRETTO CORRECT CORRECTO CORRECTO GOED FUNCTION TEST FUNKTIONSTEST DURCHFÜHREN ESEGUIRE IL TEST TEST FONCTIONNEL PRUEVA DE FUNCIONAMIENTO TESTE DE FUNCIONAMENTO F...

Page 9: ...ESCONECTADO DESLIGAR ONTKOPPELEN SERVICE TOOL SERVICE WERKZEUG UTENSILE DI SERVIZIO OUTILLAGE DE SERVICE HERRAMIENTAS DE SERVICIO FERRAMENTAS DE SERVIÇO SERVICE GEREEDSCHAP LISTEN HÖREN ASCOLTARE ECOUTEZ ESCUCHAR OUVIR LUISTEREN HOW DOES IT WORK WIE FUNKTIONIERT DAS COME FUNZIONA COMMENT CELA FONCTIONNE COMO FUNCIONA COMO FUNCIONA HOE WERKT DIT 1 2 3 4 Legend of Icons ...

Page 10: ...URNEVIS TORX DESTORNILLADOR TORX CHAVE TORX TORX SCHROEVENDRAAI ER FLAT SCREWDRIVER SCHLITZ SCHRAUBEN DREHER CACCIAVITE PIATTO TOURNEVIS PLAT DESTORNILLADOR PLANO CHAVE DE FENDA PLATTE SCHROEVENDRAAI ER USE A PRESS EINE PRESSE VERWENDEN USARE LA PRESSA UTILISEZ UNE PRESSE HYDRAULIQUE USE PRENSA USE UMA PRENSA GEBRUIK EEN WERKPLAATSPERS TURN COUNTER CLOCKWISE DREHEN GEGEN UHRZEIGERSINN GIRARE IN SE...

Page 11: ...H H Visually check ...

Page 12: ...H H Visually check ...

Page 13: ...H H Visually check ...

Page 14: ...H H Functionally check ...

Page 15: ...H H Disassembling Front Housing ...

Page 16: ...H H Disassembling ...

Page 17: ...H H SERVICE TOOL 1003966 99 Disassembling tool holder ...

Page 18: ...H H Disassembling tool holder ...

Page 19: ...H H Disassembling tool holder ...

Page 20: ...H H Disassembling tool holder ...

Page 21: ...H H Disassembling spindle ...

Page 22: ...H H Disassembling tool holder ...

Page 23: ...H H Disassembling spindle ...

Page 24: ...H H Disassembling spindle ...

Page 25: ...H H Disassembling spindle ...

Page 26: ...H H Disassembling spindle ...

Page 27: ...H H Disassembling spindle gear components ...

Page 28: ...H H Disassembling spindle gear components ...

Page 29: ...H H SERVICE TOOLING PART 1003961 99 THIS SIDE FOR CHIPPER UNITS D25810 AND D25811 THIS SIDE FOR COMBI UNITS DCH481 AND D25481 ...

Page 30: ...H H SERVICE TOOLING PART 1003962 99 FOR SDS MAX UNITS SERVICE TOOLING PART 1003963 99 FOR 17MM HEX UNITS NOT EUROPE TOP TOOLING TO REMOVE TOP HALF OF SPINDLE ...

Page 31: ...H H ...

Page 32: ...H H Release torque up to 200Nm USE IMPACT WRENCH DCF899 OR SIMILAR ...

Page 33: ...H H Disassembling spindle hammer mechanism ...

Page 34: ...H H Disassembling spindle hammer mechanism ...

Page 35: ...H H Disassembling spindle hammer mechanism ...

Page 36: ...H H Disassembling spindle hammer mechanism Spindle shipper ...

Page 37: ...H H Assembling Spindle ...

Page 38: ...H H SERVICE TOOLING 1003964 99 AND 1003965 99 ...

Page 39: ...H H Assembling spindle hammer mechanism ...

Page 40: ...H H Assembling spindle hammer mechanism ...

Page 41: ...H H ENSURE SEAL IS IN CORRECT ORIENTATION Assembling spindle hammer mechanism ...

Page 42: ...H H Combi SDS Max Chipper SDS Max Assembling spindle hammer mechanism ...

Page 43: ...H H Assembling spindle hammer mechanism ...

Page 44: ...H H Assembling spindle hammer mechanism ...

Page 45: ...H H Assembling spindle hammer mechanism ...

Page 46: ...H H Assembling spindle hammer mechanism ...

Page 47: ...H H 10g GLK 1g GLK Assembling spindle hammer mechanism ...

Page 48: ...H H Assembling spindle hammer mechanism ...

Page 49: ...H H Assembling spindle hammer mechanism 8 ...

Page 50: ...H H Assembling spindle hammer mechanism ...

Page 51: ...H H Assembling spindle hammer mechanism ...

Page 52: ...H H Assembling spindle hammer mechanism ...

Page 53: ...H H Assembling spindle hammer mechanism ...

Page 54: ...H H This assembly was till WK52 2017 ...

Page 55: ...H H Combi Units Assembling from WK01 2018 ...

Page 56: ...H H Spindle design Combi from WK01 2018 ...

Page 57: ...H H ...

Page 58: ...H H Chipper Unit Assembling from WK01 2018 ...

Page 59: ...H H Spindle design shipper ...

Page 60: ...H H ...

Page 61: ...H H Disassembling Gear Housing Disassembling housing ...

Page 62: ...H H Disassembling housing ...

Page 63: ...H H Disassembling housing ...

Page 64: ...H H Disassembling housing ...

Page 65: ...H H Disassembling housing ...

Page 66: ...H H Disassembling housing ...

Page 67: ...H H Disassembling housing ...

Page 68: ...H H Disassembling housing ...

Page 69: ...H H Disassembling housing ...

Page 70: ...H H Disassembling housing electrical components ...

Page 71: ...H H Disassembling housing electrical components ...

Page 72: ...H H Disassembling housing electrical components ...

Page 73: ...H H Disassembling housing electrical components ...

Page 74: ...H H Disassembling housing electrical components ...

Page 75: ...H H Disassembling gear housing ...

Page 76: ...H H Disassembling gear housing ...

Page 77: ...H H Disassembling gear housing ...

Page 78: ...H H Disassembling gear housing ...

Page 79: ...H H Disassembling gear housing ...

Page 80: ...H H Disassembling gear housing ...

Page 81: ...H H Disassembling gear housing 1 2 3 4 ...

Page 82: ...H H Disassembling gear housing ...

Page 83: ...H H Disassembling gear housing ...

Page 84: ...H H Disassembling gear housing ...

Page 85: ...H H Disassembling gear housing ...

Page 86: ...H H Disassembling electrical module ...

Page 87: ...H H Assembling Module Disassembling electrical module ...

Page 88: ...H H Disassembling armature ...

Page 89: ...H H Disassembling bearings ...

Page 90: ...and it will not work at all or particularly it spins a quarter of a turn only the four pole ferrite magnet ring must be checked regarding the correct polarity Note Some flex Volt units are complete S A Other units have a separate rotor which is when this check needs to take place Very important information ...

Page 91: ... foil to check the four single areas on the ferrite magnet ring between the four red lines If the picture shows a very clear border as shown below the four pole ferrite magnet ring will be ok All four invisible boundaries must be checked Very important information ...

Page 92: ... taken place with the following consequences the armature has been damaged and has to be replaced It is mandatory that all areas of the four pole ferrite magnet ring is checked for failure Clear indication of the that pole ferrite magnet ring has repolarization Very important information ...

Page 93: ...H H Lubrication ...

Page 94: ...H H ...

Page 95: ...H H 20g ...

Page 96: ...H H 20g ...

Page 97: ...H H ...

Page 98: ...H H Assembly Hints ...

Page 99: ...H H Note Before assembled mode selector components the spindle assembling has to be assembled first Assembling hints and tips ...

Page 100: ...H H Assembling hints and tips ...

Page 101: ...H H Assembling hints and tips ...

Page 102: ...H H Assembling hints and tips ...

Page 103: ...H H Assembling hints and tips ...

Page 104: ...H H Assembling hints and tips ...

Page 105: ...H H Assembling hints and tips ...

Page 106: ...H H 2 1 3 4 Assembling hints and tips ...

Page 107: ...H H Assembling hints and tips ...

Page 108: ...H H Assembling hints and tips ...

Page 109: ...H H Assembling hints and tips ...

Page 110: ...H H Assembling hints and tips ...

Page 111: ...H H Assembling hints and tips ...

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Page 114: ...H H 20g GLK ...

Page 115: ...H H 20g GLK ...

Page 116: ...H H Functionally check ...

Page 117: ...H H After repair ...

Page 118: ...H H Remember the next check will be made by your customer ...