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b)  Never place your hand near the rotating accessory. 

Accessory may kickback 

over your hand.

c)  Do not position your body in the area where power tool will move if kickback 

occurs. 

Kickback will propel the tool in direction opposite to the wheel’s movement 

at the point of snagging.

d)  Use special care when working corners, sharp edges etc. Avoid bouncing and 

snagging the accessory. 

Corners, sharp edges or bouncing have a tendency to 

snag the rotating accessory and cause loss of control or kickback.

e)  Do not attach a saw chain woodcarving blade or toothed saw blade. 

Such 

blades create frequent kickback and loss of control.

Safety Warnings Specific for Grinding and Abrasive 

Cutting-Off Operations

a)  Use only wheel types that are recommended for your power tool and the 

specific guard designed for the selected wheel. 

Wheels for which the power 

tool was not designed cannot be adequately guarded and are unsafe.

b)  The guard must be securely attached to the power tool and positioned for 

maximum safety, so the least amount of wheel is exposed towards the 

operator. 

The guard helps to protect operator from broken wheel fragments and 

accidental contact with wheel.

c)  Wheels must be used only for recommended applications. For example: do 

not grind with the side of cut-off wheel. 

Abrasive cut-off wheels are intended 

for peripheral grinding, side forces applied to these wheels may cause them to 

shatter.

d)  Always use undamaged wheel flanges that are of correct size and shape for 

your selected wheel. 

Proper wheel flanges support the wheel thus reducing the 

possibility of wheel breakage. Flanges for cut-off wheels may be different from 

grinding wheel flanges.

e)  Do not use worn down wheels from larger power tools. 

Wheel intended for 

larger power tool is not suitable for the higher speed of a smaller tool and may 

burst.

k)  Position the cord clear of the spinning accessory. 

If you lose control, the cord 

may be cut or snagged and your hand or arm may be pulled into the spinning 

accessory.

l)  Never lay the power tool down until the accessory has come to a complete 

stop. 

The spinning accessory may grab the surface and pull the power tool out of 

your control.

m) Do not run the power tool while carrying it at your side. 

Accidental contact with 

the spinning accessory could snag your clothing, pulling the accessory into your 

body.

n)  Regularly clean the power tool’s air vents. 

The motor’s fan will draw the dust 

inside the housing and excessive accumulation of powdered metal may cause 

electrical hazards.

o)  Do not operate the power tool near flammable materials. 

Sparks could ignite 

these materials.

p)  Do not use accessories that require liquid coolants. 

Using water or other liquid 

coolants may result in electrocution or shock.

Kickback and Related Warnings

–  Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing 

pad, brush or any other accessory. Pinching or snagging causes rapid stalling 

of the rotating accessory which in turn causes the uncontrolled power tool to 

be forced in the direction opposite of the accessory’s rotation at the point of the 

binding.

–  For example, if an abrasive wheel is snagged or pinched by the workpiece, the 

edge of the wheel that is entering into the pinch point can dig into the surface of 

the material causing the wheel to climb out or kick out. The wheel may either jump 

toward or away from the operator, depending on direction of the wheel’s movement 

at the point of pinching. Abrasive wheels may also break under these conditions.

–  Kickback is the result of power tool misuse and/or incorrect operating procedures 

or conditions and can be avoided by taking proper precautions as given below.

a)  Maintain a firm grip on the power tool and position your body and arm to 

allow you to resist kickback forces. Always use auxiliary handle, if provided, 

for maximum control over kickback or torque reaction during start-up. 

The 

operator can control torque reactions or kickback forces, if proper precautions 

are taken.

Summary of Contents for D28000-XE

Page 1: ...D28000 XE Heavy Duty Small Angle Grinder INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving...

Page 4: ...te the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained...

Page 5: ...ated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart e The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled f The arbour size of wheels flanges backing...

Page 6: ... lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory l Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your cl...

Page 7: ...ond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safety Warnings Specific for Wire Brushing Operations a Be aware that wire bristles are thrown by the brush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristles can easily penetrate light clothing and or skin b If the use of a guard...

Page 8: ...and cement and other masonry products and arsenic and chromium from chemically treated lumber CCA Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Avoid prolong...

Page 9: ...nd motor housing become separated by more than 6 4 mm the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 4 Re install screws to attach the gear case to the motor housing Tighten screws to 18 in lbs torque Overtightening could cause screws to strip Mounting and Removing Guard WARNING To reduce the risk of...

Page 10: ...ory must have a 16 mm arbor hole If it does not it may have been designed for a circular saw and should not be used Use only the accessories shown on manual Accessory ratings must be above listed minimum wheel speed as shown on tool nameplate Mounting and Using Depressed Center Grinding Wheels and Sanding Flap Discs MOUNTING AND REMOVING HUBBED WHEELS WARNING To reduce the risk of serious personal...

Page 11: ...els Type 27 guard 100 mm 4 wire wheel Type 27 guard 75 mm 3 wire cup brush Type 1 guard backing flange abrasive cutting wheel clamp nut Cutting Wheels Type 1 guard backing flange diamond cutting wheel clamp nut threaded clamp nut 100 mm Sanding Flap Discs Type 27 guard backing flange non hubbed sanding flap disc ...

Page 12: ...ls used for cutting and edge grinding may break if they bend or twist while the tool is being used to do cut off work or deep grinding To reduce the risk of serious injury limit the use of these wheels with a standard Type 27 guard to shallow cutting and notching less than 13 mm 1 2 in depth The open side of the guard must be positioned away from the operator For deeper cutting with a Type 1 cut o...

Page 13: ...be used for removing rust scale and paint and for smoothing irregular surfaces 1 Allow tool to reach full speed before touching tool to work surface 2 Apply minimum pressure to work surface to allow the tool to operate at high speed 3 Maintain a 5 to 10 angle between the tool and work surface for wire cup brushes 4 Maintain contact between the edge of the wheel and the work surface with wire wheel...

Page 14: ...k surface 2 Apply minimum pressure to work surface allowing tool to operate at high speed The cutting rate is greatest when the tool operates at high speeds 3 Once a cut is begun and a notch is established n the workpiece do not change the angle of the cut Maintain the angle of the cutting wheel to the work surface This will keep you from bending the wheel which could result in wheel breakage and ...

Page 15: ... with your sales receipt within 30 days for a replacement unit or a full refund Reverse above procedures to finish brush change WARNING Make sure all screws are correctly fitted and tightened before re connecting the tool to power supply Cleaning WARNING Blowing dust and grit out of the motor housing using clean dry compressed air is a necessary regular maintenance procedure Dust and grit containi...

Page 16: ... 654 155 or NZ 0800 339258 for a free replacement D28000 XE ANGLE GRINDER WARNING To reduce the risk of injury user must read instruction manual Always use proper eye and respiratory protection DEWALT Industrial Tool Co Baltimore MD 21286 U S A For Service Information Call 1 800 654155 www DEWALT com au ...

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Page 20: ...d APR10 Part No N039392 D28000 XE Copyright 2009 2010 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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