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  4.  Close the guard latch to secure the guard on the gear case cover. You should 

be unable to rotate the guard by hand when the latch is in closed position. If 

rotation is possible, tighten the adjusting screw (P) with clamp lever in the 

closed position. Do not operate grinder with a loose guard or clamp lever in open 

position.

  5.  To remove the guard, open the guard latch, rotate        

P

 

the guard so that the arrows are aligned and pull 

up on the guard.

NOTE:

 If, after a period of time, the guard becomes loose, 

tighten the adjusting screw (P) with the clamp lever in the 

closed position.

CAUTION:

 Do not tighten adjusting screw with clamp lever in open position. 

Undetectable damage to guard or mounting hub may result.

MOUNTING CUTTING WHEELS

WARNING:

 

Turn off and unplug the tool before making any adjustments or 

removing or installing attachments or accessories.

 Before reconnecting the tool, 

turn the switch on and off as previously described to ensure that the tool is off.

CAUTION: 

Matching diameter unthreaded backing flange and clamp nut (included 

with tool) must be used for cutting wheels. 
  1.  Place the unthreaded backing flange on spindle with the raised section (pilot) 

facing up. The raised section (pilot) on the backing flange will be against the 

wheel when the wheel is installed.

  2.  Place the wheel on the backing flange, centering the wheel on the raised section 

(pilot).

  3.  Install the threaded clamp nut with the raised section (pilot) facing away from the 

wheel. 

  4.  Depress the spindle lock button and tighten clamp nut with a wrench.
  5.  To remove the wheel, grasp and turn while depressing the spindle lock button.

USING CUTTING WHEELS  

WARNING: 

Do not use edge grinding/ cutting wheels for surface grinding 

applications because these wheels are not designed for side pressures encountered 

with surface grinding. Wheel breakage and injury may result.

  1.  Allow tool to reach full speed before touching tool to work surface.
  2.  Apply minimum pressure to work surface, allowing tool to operate at high speed. 

Cutting rate is greatest when the tool operates at high speed.

  3.  Once a cut is begun and a notch is established in the workpiece, do not change 

the angle of the cut. Changing the angle will cause the wheel to bend and may 

cause wheel breakage. 

  4.  Remove the tool from work surface before turning tool off. Allow the tool to stop 

rotating before setting it down.Maintenance

WARNING: To reduce the risk of serious personal injury, turn tool off and 

disconnect tool from power source before making any adjustments or removing/

installing attachments or accessories.

Cleaning 

WARNING: 

Blow dirt and dust out of all air vents with dry air at least once a week. 

Wear proper ANSI Z87.1 (CAN/CSA Z94.3) eye protection and proper NIOSH/OSHA/

MSHA respiratory protection when performing this. 
 Blowing dust and grit out of motor and switch actuator using clean, dry compressed 

air is a necessary regular maintenance procedure. Dust and grit containing metal 

particles often accumulate on interior surfaces and could create an electrical shock 

or electrocution if not frequently cleaned out. It is recommended that a ground fault 

circuit interrupter (GFCI) is utilized to further protect the user from electric shock 

resulting from the accumulation of conductive particles. If the tool is deactivated by 

the GFCI, unplug the tool and check and clean the tool before resetting the GFCI. Wear 

proper ANSI Z87.1 (CAN/CSA Z94.3) eye protection and proper NIOSH/OSHA/MSHA 

respiratory protection when performing this. 

WARNING:

 Never use solvents or other harsh chemicals for cleaning the non-

metallic parts of the tool. These chemicals may weaken the plastic materials used in 

these parts. Use a cloth dampened only with water and mild soap. Never let any liquid 

get inside the tool; never immerse any part of the tool into a liquid.

 Lubrication

D

E

WALT tools are properly lubricated at the factory and are ready for use.

Summary of Contents for D28106-XE

Page 1: ...D28106 XE D28113 XE D28130 XE D28132 XE D28135 XE D28139 XE D28402 XE D28402N XE HEAVY DUTY SMALL ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdo...

Page 4: ...ng tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif...

Page 5: ...y will be detected Never start the tool with a person in line with the wheel This includes the operator Avoid bouncing the wheel or giving it rough treatment If this occurs stop the tool and inspect the wheel for cracks or flaws Direct sparks away from operator bystanders or flammable materials Sparks may be produced while cutting and or grinding Sparks may cause burns or start fires Always use si...

Page 6: ...orkpiece as the tool is restarted Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near the line of cut and near the edge of the panel WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS...

Page 7: ...sing become separated by more than 6 mm 1 4 the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 3 Re install screws to attach the gear case to the motor housing Tighten screws to 2 nm 18 in lbs torque Overtightening could cause screws to strip Accessories It is important to choose the correct guards backi...

Page 8: ...sition 5 To remove the guard open the guard latch rotate the guard so that the arrows are aligned and pull up on the guard NOTE The guard is pre adjusted to the diameter of the P gear case hub at the factory If after a period of time the guard becomes loose tighten the adjusting screw P with clamp lever in the closed position CAUTION If guard cannot be tightened by adjusting clamp do not use tool ...

Page 9: ...ool such as the activation of a ground fault interrupter throwing of a circuit breaker accidental unplugging or power failure If the switch is locked on when the power is connected the tool will start unexpectedly To start the tool slide the ON OFF switch L toward the front of the tool To stop the tool release the ON OFF switch For continuous operation slide the switch toward the front of the tool...

Page 10: ...before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool depress and release the paddle switch to ensure that the tool is off Hubbed wheels install directly on the 14M2 threaded spindle Thread of accessory must match thread of spindle 1 Backing flange is retained to the grinder by an O ring on the spindle Remove backing flange by pulling and t...

Page 11: ...he wheel depress the spindle lock button and loosen the threaded clamp nut with a wrench NOTE If the wheel spins after the clamp nut is tightened check the orientation of the threaded clamp nut If a thin wheel is installed with the pilot on the clamp nut against the wheel it will spin because the height of the pilot prevents the clamp nut from holding the wheel SURFACE GRINDING WITH GRINDING WHEEL...

Page 12: ...wire wheel applications after sanding applications are complete 1 Place or appropriately thread backing pad Q on the spindle 2 Place the sanding disc R on the backing pad 3 While depressing spindle lock thread clamp nut H on spindle piloting the raised hub on the clamp nut into the center of sanding disc and backing pad 4 Tighten the clamp nut by hand Then depress the spindle lock button while tur...

Page 13: ...le between the tool and 5 10 work surface for wire cup brushes 4 Maintain contact between the edge of the wheel and the work surface with wire wheels 5 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface Allowing the tool to rest on the work surface without moving or moving the tool in a circular motion causes burning and swirling marks on the work ...

Page 14: ... 1 Allow tool to reach full speed before touching tool to work surface 2 Apply minimum pressure to work surface allowing tool to operate at high speed Cutting rate is greatest when the tool operates at high speed 3 Once a cut is begun and a notch is established in the workpiece do not change the angle of the cut Changing the angle will cause the wheel to bend and may cause wheel breakage 4 Remove ...

Page 15: ...8 This warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Trade Practices Act 1974 and State Legislation Australia only In addi...

Page 16: ...28106 XE D28113 XE D28130 XE D28132 XE D28135 XE D28139 XE D28402 XE D28402N XE Copyright 2006 2008 2010 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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