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IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D

E

WALT TOOL, 

CALL US AT: 

1800 654 155 

(Aust) or 

0800 339258

 (NZ).

SAFETY INSTRUCTIONS FOR POWER TOOLS

When using power tools, always observe the safety regulations applicable in your 

country to reduce the risk of fire, electric shock and personal injury. Read the following 

safety instructions before attempting to operate this product. Keep these instructions in 

a safe place.

 

WARNING: 

To reduce the risk of injury, read the instruction manual.

GENERAL SAFETY WARNINGS

 

WARNING! Read all safety warnings and all instructions. 

Failure to follow 

the warnings and instructions may result in electric shock, fire and/or 

serious injury.

The term “power tool” in the warnings refers to your mains-operated (corded) power 

tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

1) WORK AREA SAFETY

a) Keep work area clean and well lit. 

Cluttered or dark areas invite accidents.

b)  Do not operate power tools in explosive atmospheres, such as in the 

presence of flammable liquids, gases or dust. 

Power tools create sparks 

which may ignite the dust or fumes.

c)   Keep children and bystanders away while operating a power tool. 

Distractions can cause you to lose control.

2) ELECTRICAL SAFETY

a)  Power tool plugs must match the outlet. Never modify the plug in any 

way. Do not use any adapter plugs with earthed (grounded) power tools. 

Unmodified plugs and matching outlets will reduce risk of electric shock.

b)  Avoid body contact with earthed or grounded surfaces such as pipes, 

radiators, ranges and refrigerators. 

There is an increased risk of electric 

shock if your body is earthed or grounded.

c)   Do not expose power tools to rain or wet conditions. 

Water entering a power 

tool will increase the risk of electric shock.

d)  Do not abuse the cord. Never use the cord for carrying, pulling or 

unplugging the power tool. Keep cord away from heat, oil, sharp edges 

or moving parts.

 

Damaged or entangled cords increase the risk of electric 

shock. 

e)  When operating a power tool outdoors, use an extension cord suitable 

for outdoor use. 

Use of a cord suitable for outdoor use reduces the risk of 

electric shock. 

3) PERSONAL SAFETY

a)  Stay alert, watch what you are doing and use common sense when 

operating a power tool. Do not use a power tool while you are tired or 

under the influence of drugs, alcohol or medication. 

A moment of inattention 

while operating power tools may result in serious personal injury.

b)  Use safety equipment. Always wear eye protection. 

Protective equipment 

such as dust mask, non-skid safety shoes, hard hat, or hearing protection 

used for appropriate conditions will reduce personal injuries.

c)   Prevent unintentional starting. Ensure the switch is in the off position 

before plugging in. 

Carrying power tools with your finger on the switch or 

plugging in power tools that have the switch on invites accidents.

Definitions: Safety Guidelines 

The definitions below describe the level of severity for each signal 

word. Please read the manual and pay attention to these symbols.

DANGER:

 Indicates an imminently hazardous situation which, if 

not avoided, 

will

 result in 

death or serious injury

.

WARNING:

 Indicates a potentially hazardous situation which, if 

not avoided, 

could

 result in 

death or serious injury

.

CAUTION:

 Indicates a potentially hazardous situation which, if 

not avoided, 

may

 result in 

minor or moderate injury

.

CAUTION:

 Used without the safety alert symbol indicates a 

potentially hazardous situation which, if not avoided, 

may

 result in 

property damage.

Summary of Contents for D28106-XE

Page 1: ...D28106 XE D28113 XE D28130 XE D28132 XE D28135 XE D28139 XE D28402 XE D28402N XE HEAVY DUTY SMALL ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdo...

Page 4: ...ng tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif...

Page 5: ...y will be detected Never start the tool with a person in line with the wheel This includes the operator Avoid bouncing the wheel or giving it rough treatment If this occurs stop the tool and inspect the wheel for cracks or flaws Direct sparks away from operator bystanders or flammable materials Sparks may be produced while cutting and or grinding Sparks may cause burns or start fires Always use si...

Page 6: ...orkpiece as the tool is restarted Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near the line of cut and near the edge of the panel WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS...

Page 7: ...sing become separated by more than 6 mm 1 4 the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 3 Re install screws to attach the gear case to the motor housing Tighten screws to 2 nm 18 in lbs torque Overtightening could cause screws to strip Accessories It is important to choose the correct guards backi...

Page 8: ...sition 5 To remove the guard open the guard latch rotate the guard so that the arrows are aligned and pull up on the guard NOTE The guard is pre adjusted to the diameter of the P gear case hub at the factory If after a period of time the guard becomes loose tighten the adjusting screw P with clamp lever in the closed position CAUTION If guard cannot be tightened by adjusting clamp do not use tool ...

Page 9: ...ool such as the activation of a ground fault interrupter throwing of a circuit breaker accidental unplugging or power failure If the switch is locked on when the power is connected the tool will start unexpectedly To start the tool slide the ON OFF switch L toward the front of the tool To stop the tool release the ON OFF switch For continuous operation slide the switch toward the front of the tool...

Page 10: ...before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool depress and release the paddle switch to ensure that the tool is off Hubbed wheels install directly on the 14M2 threaded spindle Thread of accessory must match thread of spindle 1 Backing flange is retained to the grinder by an O ring on the spindle Remove backing flange by pulling and t...

Page 11: ...he wheel depress the spindle lock button and loosen the threaded clamp nut with a wrench NOTE If the wheel spins after the clamp nut is tightened check the orientation of the threaded clamp nut If a thin wheel is installed with the pilot on the clamp nut against the wheel it will spin because the height of the pilot prevents the clamp nut from holding the wheel SURFACE GRINDING WITH GRINDING WHEEL...

Page 12: ...wire wheel applications after sanding applications are complete 1 Place or appropriately thread backing pad Q on the spindle 2 Place the sanding disc R on the backing pad 3 While depressing spindle lock thread clamp nut H on spindle piloting the raised hub on the clamp nut into the center of sanding disc and backing pad 4 Tighten the clamp nut by hand Then depress the spindle lock button while tur...

Page 13: ...le between the tool and 5 10 work surface for wire cup brushes 4 Maintain contact between the edge of the wheel and the work surface with wire wheels 5 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface Allowing the tool to rest on the work surface without moving or moving the tool in a circular motion causes burning and swirling marks on the work ...

Page 14: ... 1 Allow tool to reach full speed before touching tool to work surface 2 Apply minimum pressure to work surface allowing tool to operate at high speed Cutting rate is greatest when the tool operates at high speed 3 Once a cut is begun and a notch is established in the workpiece do not change the angle of the cut Changing the angle will cause the wheel to bend and may cause wheel breakage 4 Remove ...

Page 15: ...8 This warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Trade Practices Act 1974 and State Legislation Australia only In addi...

Page 16: ...28106 XE D28113 XE D28130 XE D28132 XE D28135 XE D28139 XE D28402 XE D28402N XE Copyright 2006 2008 2010 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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