background image

4

WARNING: ALWAYS wear proper personal hearing protection that conforms to 

ANSI S12.6 (S3.19) during use. 

Under some conditions and duration of use, noise 

from this product may contribute to hearing loss.

WARNING

 Use extra care when working into a corner because a sudden, sharp 

movement of the grinder may be experienced when the wheel or other accessory 

contacts a secondary surface or a surface edge. 

  •  The label on your tool may include the following symbols. The symbols and their 

definitions are as follows:

V ................. volts 

A ...............amperes

Hz ............... hertz 

W ..............watts

min ............. minutes 

 ...........alternating current

 .......... direct  current 

 ...........alternating or direct current

 .............. Class I Construction 

no ..............no load speed

 ...................

(grounded) 

 .............earthing  terminal

 ............... Class II Construction  

.............safety alert symbol

 ...................

(double insulated) 

RPM ..........revolutions per minute

…/min ........ per minute 

BPM ..........beats per minute

IPM ............. impacts per minute

 COMPONENTS (FIG. 1)

  A. Paddle Switch  

H.  Threaded Clamp Nut

  (D28402-XE, 

D28402N-XE) 

I. Guard

  B. Lock-Off Lever 

J.  Lock On Button 

  C. Spindle Lock Button 

K.  Dust Ejection System (DES)

  D. Spindle (not shown) 

  (Not equipped on D28139)

  E.  Side Handle 

L.  Slider Switch

 F. Grinding Wheel
  G. Anti-Lockup Backing Flange

NOTE:

 Type 1 Guard and Accessories available as option accessories.

complete stop. Never attempt to remove the unit from the work or pull the unit 

backward while the wheel is in motion or kickback may occur.

 Investigate and 

take corrective actions to eliminate the cause of wheel binding.

 •  

When restarting a cut-off tool in the workpiece, check that the wheel is not 

engaged into the material.

 If wheel is binding, it may walk up or kickback from 

the workpiece as the tool is restarted.

 •  

Support large panels to minimize the risk of wheel pinching and kickback. 

Large panels tend to sag under their own weight. Support must be placed under 

the panel on both sides, near the line of cut and near the edge of the panel.

WARNING: ALWAYS 

use safety glasses. Everyday eyeglasses are NOT safety 

glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR 

CERTIFIED SAFETY EQUIPMENT:

•  ANSI Z87.1 eye protection (CAN/CSA Z94.3),
•  ANSI S12.6 (S3.19) hearing protection,
•  NIOSH/OSHA/MSHA respiratory protection.

WARNING: 

Some dust created by power sanding, sawing, grinding, drilling, and 

other construction activities contains chemicals known to cause cancer, birth defects 

or other reproductive harm. Some examples of these chemicals are:

•  lead from lead-based paints,
•  crystalline silica from bricks and cement and other masonry products, and 
•  arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of 

work. To reduce your exposure to these chemicals: work in a well ventilated area, and 

work with approved safety equipment, such as those dust masks that are specially 

designed to filter out microscopic particles.
  •

  Avoid prolonged contact with dust from power sanding, sawing, grinding, 

drilling, and other construction activities. Wear protective clothing and wash 

exposed areas with soap and water. 

Allowing dust to get into your mouth, eyes, 

or lay on the skin may promote absorption of harmful chemicals. 

WARNING: 

Use of this tool can generate and/or disburse dust, which may cause 

serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved 

respiratory protection appropriate for the dust exposure. Direct particles away from 

face and body.

Summary of Contents for D28106-XE

Page 1: ...D28106 XE D28113 XE D28130 XE D28132 XE D28135 XE D28139 XE D28402 XE D28402N XE HEAVY DUTY SMALL ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdo...

Page 4: ...ng tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif...

Page 5: ...y will be detected Never start the tool with a person in line with the wheel This includes the operator Avoid bouncing the wheel or giving it rough treatment If this occurs stop the tool and inspect the wheel for cracks or flaws Direct sparks away from operator bystanders or flammable materials Sparks may be produced while cutting and or grinding Sparks may cause burns or start fires Always use si...

Page 6: ...orkpiece as the tool is restarted Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near the line of cut and near the edge of the panel WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS...

Page 7: ...sing become separated by more than 6 mm 1 4 the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 3 Re install screws to attach the gear case to the motor housing Tighten screws to 2 nm 18 in lbs torque Overtightening could cause screws to strip Accessories It is important to choose the correct guards backi...

Page 8: ...sition 5 To remove the guard open the guard latch rotate the guard so that the arrows are aligned and pull up on the guard NOTE The guard is pre adjusted to the diameter of the P gear case hub at the factory If after a period of time the guard becomes loose tighten the adjusting screw P with clamp lever in the closed position CAUTION If guard cannot be tightened by adjusting clamp do not use tool ...

Page 9: ...ool such as the activation of a ground fault interrupter throwing of a circuit breaker accidental unplugging or power failure If the switch is locked on when the power is connected the tool will start unexpectedly To start the tool slide the ON OFF switch L toward the front of the tool To stop the tool release the ON OFF switch For continuous operation slide the switch toward the front of the tool...

Page 10: ...before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool depress and release the paddle switch to ensure that the tool is off Hubbed wheels install directly on the 14M2 threaded spindle Thread of accessory must match thread of spindle 1 Backing flange is retained to the grinder by an O ring on the spindle Remove backing flange by pulling and t...

Page 11: ...he wheel depress the spindle lock button and loosen the threaded clamp nut with a wrench NOTE If the wheel spins after the clamp nut is tightened check the orientation of the threaded clamp nut If a thin wheel is installed with the pilot on the clamp nut against the wheel it will spin because the height of the pilot prevents the clamp nut from holding the wheel SURFACE GRINDING WITH GRINDING WHEEL...

Page 12: ...wire wheel applications after sanding applications are complete 1 Place or appropriately thread backing pad Q on the spindle 2 Place the sanding disc R on the backing pad 3 While depressing spindle lock thread clamp nut H on spindle piloting the raised hub on the clamp nut into the center of sanding disc and backing pad 4 Tighten the clamp nut by hand Then depress the spindle lock button while tur...

Page 13: ...le between the tool and 5 10 work surface for wire cup brushes 4 Maintain contact between the edge of the wheel and the work surface with wire wheels 5 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface Allowing the tool to rest on the work surface without moving or moving the tool in a circular motion causes burning and swirling marks on the work ...

Page 14: ... 1 Allow tool to reach full speed before touching tool to work surface 2 Apply minimum pressure to work surface allowing tool to operate at high speed Cutting rate is greatest when the tool operates at high speed 3 Once a cut is begun and a notch is established in the workpiece do not change the angle of the cut Changing the angle will cause the wheel to bend and may cause wheel breakage 4 Remove ...

Page 15: ...8 This warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Trade Practices Act 1974 and State Legislation Australia only In addi...

Page 16: ...28106 XE D28113 XE D28130 XE D28132 XE D28135 XE D28139 XE D28402 XE D28402N XE Copyright 2006 2008 2010 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

Reviews: