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6

have been designed for a circular saw and should not be used. Use only the 

accessories shown on pages 7–8 of this manual. Accessory ratings must be above 

listed minimum wheel speed as shown on tool nameplate.

Mounting Guard 

MOUNTING AND REMOVING GUARD 

WARNING:

 

Turn off and unplug the tool before making any adjustments or 

removing or installing attachments or accessories. 

Before reconnecting the tool, 

depress and release the paddle switch to ensure that the tool is off.

WARNING:

 Guards must be used with all grinding wheels, sanding flap discs, wire 

brushes, and wire wheels. The tool may be used without a guard only when sanding 

with conventional sanding discs. Some D

E

WALT models are provided with a guard 

intended for use with depressed center wheels     

N

O

M

 

(Type 27) and hubbed grinding wheels (Type 27). 

The same guard is designed for use with sanding 

flap discs (Type 27 and 29) and wire brushes. 

Grinding and cutting with wheels other than Type 

27 and 29 require different accessory guards not 

included with tool. Mounting instructions for 

these accessory guards are included in the 

accessory package.
  1.  Open the guard latch (M). Align the lugs (N)    

on the guard with the slots (O) on the gear 

case.

   2.  Push the guard down until the guard lugs engage        

I

 

and rotate freely in the groove on the gear case hub.

  3.  With the guard latch open, rotate the guard (I) into    

the desired working position. The guard body should 

be positioned between the spindle and the operator to 

provide maximum operator protection.

  4.  Close the guard latch to secure the guard on the  

gear case. You should not be able to rotate the guard by hand when the latch is 

closed. Do not operate the grinder with a loose guard or the clamp lever in open 

position.

  5.  To remove the guard, open the guard latch, rotate the guard so that the arrows 

are aligned and pull up on the guard.

NOTE:

 The guard is pre-adjusted to the diameter of the

P

 

gear case hub at the factory. If, after a period of time, 

the guard becomes loose, tighten the adjusting screw 

(P) with clamp lever in the closed position.

CAUTION:

 If guard cannot be tightened by adjusting 

clamp, do not use tool and take the tool and guard to 

a service center to repair or replace the guard.

CAUTION:

 Do not tighten the adjusting screw with the clamp lever in open position. 

Undetectable damage to the guard or the mounting hub may result.

OPERATION

Guards and Flanges

It is important to choose the correct guards and flanges to use with the grinder 

accessories. See pages 7–8 for the correct accessories.

NOTE:

 Edge grinding and cutting can be performed with Type 27 wheels designed and 

specified for this purpose.

WARNING:

  Accessories must be rated for at least the speed recommended on the 

tool warning label. Wheels and other accessories running over rated accessory speed 

may burst and cause injury. Every unthreaded accessory must have a 22 mm (7/8") 

arbor hole. If it does not, it may have been designed for a circular saw and should not 

be used. Use only the accessories shown on pages 7–8. Accessory ratings must be 

above listed minimum wheel speed as shown on tool nameplate.

 Switches 

WARNING:

  Hold the side handle and body of the tool firmly to maintain control of 

the tool at start up and during use and until the wheel or accessory stops rotating. 

Make sure the wheel has come to a complete stop before laying the tool down.

NOTE:

 To reduce unexpected tool movement, do not switch the tool on or off while 

under load conditions. Allow the grinder to run up to full speed before touching the 

work surface. Lift the tool from the surface before turning the tool off. Allow the tool 

to stop rotating before putting it down.

Summary of Contents for D28106-XE

Page 1: ...D28106 XE D28113 XE D28130 XE D28132 XE D28135 XE D28139 XE D28402 XE D28402N XE HEAVY DUTY SMALL ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdo...

Page 4: ...ng tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif...

Page 5: ...y will be detected Never start the tool with a person in line with the wheel This includes the operator Avoid bouncing the wheel or giving it rough treatment If this occurs stop the tool and inspect the wheel for cracks or flaws Direct sparks away from operator bystanders or flammable materials Sparks may be produced while cutting and or grinding Sparks may cause burns or start fires Always use si...

Page 6: ...orkpiece as the tool is restarted Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near the line of cut and near the edge of the panel WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS...

Page 7: ...sing become separated by more than 6 mm 1 4 the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 3 Re install screws to attach the gear case to the motor housing Tighten screws to 2 nm 18 in lbs torque Overtightening could cause screws to strip Accessories It is important to choose the correct guards backi...

Page 8: ...sition 5 To remove the guard open the guard latch rotate the guard so that the arrows are aligned and pull up on the guard NOTE The guard is pre adjusted to the diameter of the P gear case hub at the factory If after a period of time the guard becomes loose tighten the adjusting screw P with clamp lever in the closed position CAUTION If guard cannot be tightened by adjusting clamp do not use tool ...

Page 9: ...ool such as the activation of a ground fault interrupter throwing of a circuit breaker accidental unplugging or power failure If the switch is locked on when the power is connected the tool will start unexpectedly To start the tool slide the ON OFF switch L toward the front of the tool To stop the tool release the ON OFF switch For continuous operation slide the switch toward the front of the tool...

Page 10: ...before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool depress and release the paddle switch to ensure that the tool is off Hubbed wheels install directly on the 14M2 threaded spindle Thread of accessory must match thread of spindle 1 Backing flange is retained to the grinder by an O ring on the spindle Remove backing flange by pulling and t...

Page 11: ...he wheel depress the spindle lock button and loosen the threaded clamp nut with a wrench NOTE If the wheel spins after the clamp nut is tightened check the orientation of the threaded clamp nut If a thin wheel is installed with the pilot on the clamp nut against the wheel it will spin because the height of the pilot prevents the clamp nut from holding the wheel SURFACE GRINDING WITH GRINDING WHEEL...

Page 12: ...wire wheel applications after sanding applications are complete 1 Place or appropriately thread backing pad Q on the spindle 2 Place the sanding disc R on the backing pad 3 While depressing spindle lock thread clamp nut H on spindle piloting the raised hub on the clamp nut into the center of sanding disc and backing pad 4 Tighten the clamp nut by hand Then depress the spindle lock button while tur...

Page 13: ...le between the tool and 5 10 work surface for wire cup brushes 4 Maintain contact between the edge of the wheel and the work surface with wire wheels 5 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface Allowing the tool to rest on the work surface without moving or moving the tool in a circular motion causes burning and swirling marks on the work ...

Page 14: ... 1 Allow tool to reach full speed before touching tool to work surface 2 Apply minimum pressure to work surface allowing tool to operate at high speed Cutting rate is greatest when the tool operates at high speed 3 Once a cut is begun and a notch is established in the workpiece do not change the angle of the cut Changing the angle will cause the wheel to bend and may cause wheel breakage 4 Remove ...

Page 15: ...8 This warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Trade Practices Act 1974 and State Legislation Australia only In addi...

Page 16: ...28106 XE D28113 XE D28130 XE D28132 XE D28135 XE D28139 XE D28402 XE D28402N XE Copyright 2006 2008 2010 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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