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d.   Remove any adjusting key or wrench before turning the power tool on. 

wrench or a key left attached to a rotating part of the power tool may result in 

personal injury.

e.   Do not overreach. Keep proper footing and balance at all times. 

This 

enables better control of the power tool in unexpected situations.

f.   Dress properly. Do not wear loose clothing or jewellery. Keep your hair, 

clothing and gloves away from moving parts.

 Loose clothes, jewellery or 

long hair can be caught in moving parts.

g.   If devices are provided for the connection of dust extraction and collection 

facilities, ensure these are connected and properly used. 

Use of these 

devices can reduce dust related hazards.

  4.  POWER TOOL USE AND CARE

a.   Do not force the power tool. Use the correct power tool for your application.

 

The correct power tool will do the job better and safer at the rate for which it 

was designed.

b.   Do not use the power tool if the switch does not turn it on and off. 

Any 

power tool that cannot be controlled with the switch is dangerous and must 

be repaired.

c.   Disconnect the plug from the power source before making any 

adjustments, changing accessories, or storing power tools.

 Such preventive 

safety measures reduce the risk of starting the power tool accidentally.

d.   Store idle power tools out of the reach of children and do not allow 

persons unfamiliar with the power tool or these instructions to operate the 

power tool.

 Power tools are dangerous in the hands of untrained users.

e.   Maintain power tools. Check for misalignment or binding of moving parts, 

breakage of parts and any other condition that may affect the power tools 

operation. If damaged, have the power tool repaired before use. 

Many 

accidents are caused by poorly maintained power tools.

f.   Keep cutting tools sharp and clean.

 Properly maintained cutting tools with 

sharp cutting edges are less likely to bind and are easier to control.

g.   Use the power tool, accessories and tool bits etc., in accordance with these 

instructions and in the manner intended for the particular type of power tool, 

taking into account the working conditions and the work to be performed.

 

Use of the power tool for operations different from those intended could result 

in a hazardous situation.

  5.  BATTERY TOOL USE AND CARE

a.   Ensure the switch is in the off position before inserting battery pack.

 Inserting 

the battery pack into power tools that have the switch on invites accidents.

b.   Recharge only with the charger specified by the manufacturer. 

A charger 

that is suitable for one type of battery pack may create a risk of fire when 

used with another battery pack.

c.   Use power tools only with specifically designated battery packs.

 Use of any 

other battery packs may create a risk of injury and fire.

d.   When battery pack is not in use, keep it away from other metal objects like 

paper clips, coins, keys, nails, screws, or other small metal objects that 

can make a connection from one terminal to another. 

Shorting the battery 

terminals together may cause burns or a fire.

e.   Under abusive conditions, liquid may be ejected from the battery; avoid 

contact. If contact accidentally occurs, flush with water. If liquid contacts 

eyes, additionally seek medical help.

 Liquid ejected from the battery may 

cause irritation or burns.

 6. SERVICE

a.   Have your power tool serviced by a qualified repair person using only 

identical replacement parts. 

This will ensure that the safety of the power tool 

is maintained.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the 

power supply corresponds to the voltage on the rating plate. 230 V AC means your 

tool will operate on alternating current. As little as 10% lower voltage can cause loss 

of power and can result in overheating. All D

E

WALT tools are factory tested; if this 

tool does not operate, check the power supply. Your D

E

WALT tool is double insulated, 

therefore no earth wire is required.
 • 

Young children and the infirm.

 This appliance is not intended for use by 

young children or infirm persons without supervision. Young children should be 

supervised to ensure that they do not play with this appliance.

  •

  Replacement of the supply cord. 

If the supply cord is damaged, it must be 

replaced by the manufacturer or an authorised D

E

WALT Service Centre in order to 

avoid a hazard.

Summary of Contents for DC545-XE

Page 1: ...DC545 XE DC546 XE DC547 XE HEAVY DUTY 18V CORDLESS ADHESIVE GUN INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ons Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for o...

Page 4: ...wer tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 BATTERY TOOL USE AND CARE a Ensure the switch is in the off position before inserting battery pack Inserting the battery pack into power tools that have the switch on invites accidents b Recharge only with the ch...

Page 5: ... glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT ANSI Z87 1 eye protection CAN CSA Z94 3 ANSI S12 6 S3 19 hearing protection NIOSH OSHA MSHA respiratory protection WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive h...

Page 6: ...ride batteries Help protect our environment and conserve natural resources by returning the spent nickel cadmium and nickel metal hydride batteries to an authorized DEWALT service center or to your local retailer for recycling You may also contact your local recycling center for information on where to drop off the spent battery RBRC is a registered trademark of the Rechargeable Battery Recycling ...

Page 7: ...nless it is absolutely necessary Use of improper extension cord could result in risk of fire electric shock or electrocution An extension cord must have adequate wire size AWG or American Wire Gauge for safety The smaller the gauge number of the wire the greater the capacity of the cable that is 16 gauge has more capacity than 18 gauge When using more than one extension to make up the total length...

Page 8: ...be indicated by the red light remaining ON continuously The pack is fully charged and may be used at this time or left in the charger Indicator Light Operation Charge Indicators Some chargers are designed to detect certain problems that can arise with battery packs Problems are indicated by the red light flashing at a fast rate If this occurs reinsert battery pack into the charger If the problem p...

Page 9: ...rial Foreign materials of a conductive nature such as but not limited to steel wool aluminum foil or any buildup of metallic particles should be kept away from charger cavities Always unplug the charger from the power supply when there is no battery pack in the cavity Unplug charger before attempting to clean 6 Do not freeze or immerse charger in water or any other liquid WARNING Shock hazard Don ...

Page 10: ...ry pack firmly into the handle until you hear the lock snap into place Fig 2 To remove the battery pack from the tool press the release buttons I and firmly pull the battery pack out of the tool handle Insert it into the charger as described in the charger section of this manual I D FIG 2 Trigger Switch Fig 1 To turn the tool on squeeze the trigger switch B To turn the tool off release the trigger...

Page 11: ... 1 1 To manually adjust plunger rod G press and hold the plunger rod release trigger A 2 Push or pull plunger rod handle F to desirable position 3 Release plunger rod release trigger To Insert Material NOTE Material left in the cartridge sausage holder may dry if left unattended Follow manufacturer s recommendations when using caulk or adhesive material FIG 3 K J CARTRIDGE HOLDER FIG 3 1 Ensure th...

Page 12: ...10 FIG 6 S J R Q G O P 600 ML SAUSAGE HOLDER FIG 7 M N L Q R U T G X V W L N M FIG 4 FIG 5 310 ML CARTRIDGE HOLDER ...

Page 13: ...and push the plunger rod G forward to access the threads on rod Release the trigger 4 Thread the sausage holder L onto the rear cap U 5 Thread the plunger washer V barrel plunger W and handle screw X onto the plunger rod G in the order shown in Figure 3 Tighten securely 6 Press and hold the plunge rod release trigger A and pull the plunger rod handle F back before loading material 7 Place the nozz...

Page 14: ...or three years from the date of purchase Please return the complete unit transportation prepaid to any DEWALT Service Centre or any authorised service station For warranty repair information call AUS 1800 654 155 or NZ 09 259 1111 This warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or mo...

Page 15: ...13 ...

Page 16: ...40 XJ 24 2 0 X X X X X X X X X X X X X 60 60 X X DW0240 24 1 7 X X X X X X X X X X X X X 60 60 X X DW9096 18 2 4 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 DE9095 XJ 18 2 0 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 DE9091 XJ 14 4 2 0 45 45 45 45 45 15 45 15 90 45 90 45 45 X X X 45 DW9091 14 4 1 7 45 45 45 45 45 15 45 15 90 45 90 45 45 X X X 45 DC9071 12 2 4 60 60 60 60 60 15 60 15 60 60 60 60 60 X X ...

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