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IFU 104.5 

ADDITIONAL EQUIPMENT REQUIRED: 

 

• 

ELECTRIC HAND ROUTER  

 

• 

30mm ROUTER GUIDE BUSH 

 

• 

TUNGSTEN CARBIDE ROUTER CUTTER - 12.7mm DIA X 50mm (1/2” DIA X 2”)  

 

• 

MINIMUM OF 2 QUICK ACTION OR ‘G’ CLAMPS  

 

Page 2 

Left & Right Hand 

90° Joints 

Left & Right Hand 

45° Joints 

For 420, 500, 600, 616, 620 , 

650  & 720mm Wide Worktops 

Location holes for flush fitting 

location pegs 

Rout recesses for Worktop 

Connecting Bolts 

Rout recesses for 

100mm x 50mm 

desk top cable tidy 

inserts. & carrying 

handle 

Worktop pegs 

storage facility 

Rout recesses for 

80mm circular desk 

top cable tidy 

inserts.  

Denotes Female 

Denotes Male 

Location slot for 

screw clamp 

DE6289 

Summary of Contents for DE6241

Page 1: ...DEWALT 210 Bath Road Slough Berks SL1 3YD Tel 01753 567055 Fax 01759 572112 www dewalt co uk Copyright DEWALT 06 06 DE6241 ...

Page 2: ...d 90 Joints Left Right Hand 45 Joints For 420 500 600 616 620 650 720mm Wide Worktops Location holes for flush fitting location pegs Rout recesses for Worktop Connecting Bolts Rout recesses for 100mm x 50mm desk top cable tidy inserts carrying handle Worktop pegs storage facility Rout recesses for 80mm circular desk top cable tidy inserts Denotes Female Denotes Male Location slot for screw clamp D...

Page 3: ...checking that both pins are still against the worktop Make sure the clamps will not obstruct the router path 17 Follow steps 6 to 10 for cutting the worktop 18 FEMALE BOLT RECESSES Take the worktop into which you have cut the female cut and position the worktop face down 19 Insert 4 pins in the holes which have a symbol resembling a worktop connector bolt recess as indicated in diagram D 20 Make s...

Page 4: ...the slot and cut from left to right pulling the router against the edge of the slot closest to you 9 Remove the router and start again from the far left of the central slot but increase the depth a further 10mm 10 Follow steps 7 9 until cut is complete 11 For the final finishing cut position the router again in the far left side of the central slot and set the router to cut at the full depth of th...

Page 5: ... this example for whatever length you require Intended location of worktop with male cut Safety Notes This jig will enable you to cut Before starting Never cut worktop to length until all joints are complete and have been checked for correct fit Make sure the worktop is secured firmly to the bench or trestle Ensure that the jig is firmly secured to the worktop Ensure there are no obstructions in t...

Page 6: ...E BOLT RECESS WORKTOP FACE DOWN DIAGRAM C FEMALE BOLT RECESS WORKTOP FACE DOWN DIAGRAM A FEMALE JOINT WORKTOP FACE UP Pencil Line Right Hand 90 Joints Page 7 1 FEMALE JOINT For the female cut in your worktop position the jig as shown in diagram A and the worktop face down and the post formed curved edge towards you 2 Insert three pins in the holes marked 3 Insert the 4th pin in the hole dependant ...

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