GUARANTEE
• ONE YEAR FULL WARRANTY •
If your DEWALT product becomes defective due to faulty materials or workmanship within 12 months of the
date of purchase, we will guarantee to replace all defective parts free of charge or, at our discretion, replace
the unit free of charge provided that:
•
The products was not misused.
•
Repairs have not been attempted by unauthorised persons.
•
Proof of purchase date is produced.
This guarantee is offered as an extra benefit and is additional to consumers statuary rights.
For the locations of your nearest authorised DEWALT repair agent, please use the appropriate telephone
number on the back of this manual. Alternatively, a list of authorised repair agents are available on the
internet at
www.2helpU.com
Page 4
1.
FEMALE JOINT
Refer to the diagrams on
the different joints available.
2. Prepare the female worktop with the laminate
face down and the post formed (curved edge)
towards the left.
3. Insert 2 or 3 pins in the holes marked
♀
45°
(see diagram T)
4. Slide the jig along the length of the worktop so
that when cut is made, the joint face is a little
longer than the worktop width. Once the jointing
face has been cut, there will be enough length
for the male worktop to fit (minor adjustment
may be necessary (see diagram P).
5. Make sure the 2 or 3 pins in the holes marked
♀
45°
are firmly pushed against the front post formed edge.
6. Clamp the jig to the worktop checking that both pins
are still against the worktop. Make sure the clamps will
not obstruct the router path.
7. Once the cut is complete, cut off the excess
(Diagram V), so that the distance from point 1 to point 2
is equal to your worktop width.
8.
CUTTING
Position the router in the far left side
of the central slot. Set the router to cut a depth of 10mm.
9. IMPORTANT - Position the router in the slot and
cut from left to right, pulling the router against the
edge of the slot closest to you.
10. Remove the router, and start again from the far left
of the central slot, but increase the depth a further
10mm.
11. Follow steps 8 – 10, until cut is complete.
12. For the final finishing cut, position the router again
in the far left side of the central slot, and set the router
to cut at the full depth of the worktop. Again, cut from
left to right but apply the pressure to the edge furthest
away from you.
13.
FEMALE BOLT RECESSES
Prepare
the female worktop with the laminate
face down.
14. Insert 3 pins in the holes marked ‘
B
’ (see
diagram W).
15. Make sure the 3 pins are firmly pushed
against the front cut out and the edge of
the worktop.
16. Clamp the jig to the worktop checking
that all 3 pins are still firmly against the
worktop. Make sure the clamps will not
obstruct the router path.
17. You will need a depth of 20mm for the
worktop connectors. Do not exceed 10mm per cut.
18. Cut the bolt recesses out, each time clearing the waste material after each cut.
.
DIAGRAM V
FEMALE JOINT–
TRIM WORKTOP
Cut off
Point 1
Point 2
Right Hand 45° Female Joints
DIAGRAM W
FEMALE BOLT RECESS -
LAMINATE FACE DOWN
Page 13
DIAGRAM T
FEMALE JOINT-
LAMINATE FACE
DOWN
Worktop
Width
DIAGRAM U
