DeWalt DW005K, Manual

Page 1: ...August 2001 M Cook Introduction Bill Of Material Exploded Drawing E13120 Repair Instructions R11222 New Parts 9 Marketing Information Main Menu DW005K 24V Rotary Hammer TYPE 1 ...

Page 2: ...stream air cooled 3 0 amp hour NiMH batteries and chargers Launch Details Manufacturing Plant Service Parts Warehouse Launch Markets Launch Date Spennymoor Perth Avenue GB QW September 2001 Technical Information Voltage Amp Hour Power Output No Load Speed Blows Impact energy 24 3 0 NiMH 2 0 NiCAD 460 Watts 0 1100 rpm 0 4200 bpm 2 0 joules ...

Page 3: ...6 145 146 147 148 149 151 152 153 126 137 123 114 154 160 155 125 124 866 817 119 118 116 121 104 113 131 109 103 816 120 127 101 137 106 62 122 DW005K2C 185 129 150 175 174 DW005K www 2helpU com 132 102 110 108 107 184 800 801 802 142 143 144 139 138 181 157 158 161 156 130 188 187 182 183 179 ...

Page 4: ...3 00 MAGNET SA Yes 103 1 487136 00 SWITCH SA No 104 2 487114 00 BRUSH LEAD No 106 1 387530 02 TERMINAL BLOCK No 107 1 487154 00 BRUSH FRAME No 108 2 445860 00 BRUSH SPRING No 109 1 487086 00 KNOB No 110 2 330065 03 SCREW No 111 1 329956 01 SLIDER No 112 1 329957 01 LEVER No 113 1 329861 01 MOTOR HOUSING SA No 114 1 487100 00 COVER SA No 116 1 330003 60 BEARING No 118 1 935030 SLEEVE No 119 1 32979...

Page 5: ... 1 324432 00 WASHER SA No 145 1 329941 02 GEARCASE SA No 146 1 329907 00 WASHER No 147 1 487033 00 BALL No 148 1 325880 05 PIN 3 x 23 8 No 149 1 578473 00 SPINDLE SA No 150 1 916323 SEAL 10 5 x 1 5 No 151 1 327119 00 LEVER No 152 1 323924 08 SCREW No 153 1 328809 00 COVER No 154 1 329935 00 HOUSING BEARING No 155 1 328507 00 SHIELD No 156 1 323572 00 SEAL No 157 1 323395 17 SPRING No 158 1 327081 ...

Page 6: ...DLE SIDE SA No 175 1 875715 DEPTH STOP No 179 1 798723 11 CHUCK KEYLESS DW005K2C No 181 1 329211 00 SLEEVE No 182 1 352065 ADAPTOR DW005K2C No 183 1 945013 00 SCREW DW005K2C No 184 1 487178 00 SEAL No 185 1 329862 00 BAFFLE FAN No 187 1 577058 00 PLATE No 188 1 930553 SCREW No 800 1 870889 49 GREASE 5KG Yes 801 1 328771 03 GREASE BIT Yes 802 1 487130 02 GREASE 100 GMS No 816 1 329867 01 BRAND LABE...

Page 7: ... SA 578473 00 BATTERY PACK 578671 01 CHARGER SA 578672 00 CHARGER SA 578672 01 Any queries please contact the European Service Support Group Martin Cook 0044 1753 500640 Steve Hurt 0044 1753 500830 Martin Chadwick 0044 1753 500540 Sean Holden 0044 1753 500583 15 August 2001 Page 1 of 1 P1ant SP Please DO NOT order any parts until a Service Change Note is published ...

Page 8: ...nd Intershaft 171 A generous smear should be applied around all mating surfaces The tool bit grease 801 is available in a 100 gm tube under part number 328771 03 Ensure the needle rollers on axial bearing 172 face towards washer 173 and the smooth side interfaces with intergear 171 Ensure the notches on the field magnet 102 are orientated correctly on re assembly If not correct then the unit could...

Page 9: ...ng anchor and fixing holes into concrete and masonry from 4 to 20 mm in diameter The most holes per charge the most run time the highest performance from a 24 volt platform Impact stop for rotary only drilling in wood ceramic and steel etc Rotation stop for light chiselling applications The revolutionary 57mm fan cooled motor provides performance equivalent to corded tools Optimised true electro p...

Page 10: ...onents and excellent serviceability Specifications Voltage 24 0 V Battery NiCd 2 0 Ah Power Output 460 Watts No Load Speed 0 1100 rpm Impact Energy 2 0 J Blows per Minute 0 4200 bpm Tool Holder SDS Plus Max Drilling Capacity Wood 30 mm Max Drilling Capacity Metal 13 mm Max Drilling Capacity Concrete 20 mm Weight 4 2 kg Length 348 mm Height 215 mm Standard Equipment 1 hour charger 2 batteries multi...

Page 11: ...g anchor and fixing holes into concrete and masonry from 4 to 20 mm in diameter The most holes per charge the most run time the highest performance from a 24 volt platform Impact stop for rotary only drilling in wood ceramic and steel etc Rotation stop for light chiselling applications The revolutionary 57mm fan cooled motor provides performance equivalent to corded tools Optimised true electro pn...

Page 12: ...onents and excellent serviceability Specifications Voltage 24 0 V Battery NiMH 3 0 Ah Power Output 460 Watts No Load Speed 0 1100 rpm Impact Energy 2 0 J Blows per Minute 0 4200 bpm Tool Holder SDS Plus Max Drilling Capacity Wood 30 mm Max Drilling Capacity Metal 13 mm Max Drilling Capacity Concrete 20 mm Weight 4 2 kg Length 348 mm Height 215 mm Standard Equipment 1 hour charger 2 batteries multi...

Page 13: ... used for drilling less is wasted in internal losses generating more holes per charge The 3 0Ah NiMH Battery delivers 50 more holes per charge than a standard 2 0Ah NiCd one Optimum performance in the key cordless hammer drilling diameters The hammer configuration has been optimised for the 6 16mm range research has identified these as the key diameters for the cordless user Easy engagement force ...

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Page 15: ...4V 3 0Ah NiMH Jetstream Jetstream Battery DE0246 24V NiCd NiMH Jetstream Jetstream Charger charges NiCD in appx 60 Min charges NiMH in appx 75 Min DE0245 not optimised for NiMH 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger ...

Page 16: ... Battery grows 12mm in length to accommodate the specially designed cooling channels Special Mesh Material to prevent larger particles of debris from entering OLD NEW OLD NEW 24V 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger ...

Page 17: ... cool down Battery before and during the Charge in order to maintain the battery chemistry at low temperature levels Hot Air is channelled from the centre of the cells through to the vents in outer shell 24V 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger ...

Page 18: ...ing NIMH due to thermal damage 24V The fan will turn on for appx 6 seconds when powered from the AC mains The fan stays on during hot pack delay fast charge and equalization charge Below 10 C pack temperature the fan stays off In standby the fan turns on occasionally to blow off dust 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger 2 5Ah Output ...

Page 19: ...ope 24V Run Time NiMH JETSTREAM offers 50 capacity Cycle Life NiMH Jeststream has same battery life as NiCD Optimised Value for Money with NiMH Jetstream Jetstream 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger ...

Page 20: ...ream Battery 0 20 40 60 80 100 120 140 160 DW005K 2 0Ah DW005K 3 0Ah Number of 6 x 40mm Holes Source typical Rotary Hammer Application drilling 6x40mm holes into hard concrete 24V 50 more Holes drilled per Charge with 3 0Ah NiMH 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger ...

Page 21: ...0Ah Same battery cycle life of Non Aircooled 2 0 Ah 3 0Ah NiMH Jetstream Jetstream same battery life as 2 0Ah NiCD under hot charging condition only under hot charging condition only simulated life cycles with DW008 cutting 50x100mm 100x100mm Wood must contain 75 of 1st 10A CC discharge Makita 50 of DEWALT 24V 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger ...

Page 22: ...Makita 1 7Ah NiMH 3 0Ah NiMH older battery technology lower performance lower battery life higher life time cost AIRCOOLED Competition 24V 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger ...

Page 23: ...etition Makita NiCD NiMH Aircooled Charging System Air circulates mostly around the outside of the cell packs not inside where most heat is generated 24V 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger ...

Page 24: ...00 140V UK Equalization charge interval provides an additional charge to those cells in the battery s series string that may have less charge than the others at the termination of the fast charge cycle The lower current 83mA is prevents cell damage during this overcharge period Maintenance mode current 63mA overcomes self discharge of the cells in the battery pack Battery pack removal stops all ch...

Page 25: ...rminal Fast Charge Mode NiMH Battery Packs Normal Mode Tune up Mode Pack Temp Charge Rate Pack Temp Charge Rate hot pack charge delay hot pack charge delay 45 deg C NiMH 2 5A fast charge Note 1 40 deg C 2 5A fast charge Note 1 X hours equalization 83mA X hours equalization 83mA maintenance at 63mA maintenance at 63mA 0 deg C 0 deg C cold pack charge delay cold pack charge delay 3 0Ah NiMH Jetstrea...

Page 26: ...ntenance at 63mA maintenance at 63mA 10 deg C 10 deg C cold pack charge delay cold pack charge delay Pack temperature limits charging on low side continuous cold delay Ambient temperature limits charging on the high side continuous hot delay As NiMH by its composition operates at a higher pack temperature range extended hot delay cell evaporation is only avoided by Jetstream Jetstream 3 0Ah NiMH J...

Page 27: ...The Jetstream Jetstream battery system is a must have to ensure optimised life time performance of 3 0Ah NiMH Generally it is for any battery bad to be hot worse to be hot and charged immediately With the Jetstream Jetstream battery system it is best when the battery is charged immediately due to the instant cool down process 24V 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger ...

Page 28: ...r along with the new 3 0Ah Aircooled NiMH battery and charger Jetstream Jetstream Aircooled is positioned as the NiMH Enabling Technology Non Aircooled 2 0Ah NiCD remains as cost effective solution Access packaging tool manuals identify NiMH charging only with DE0246 Labels on DE0245 are changed to call out NiCD charging only 3 0Ah NiMH Jetstream Jetstream Battery Charger Battery Charger 24V ...