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WARNING: When using electric tools, basic safety
precautions should always be followed to reduce risk of fire,
electric shock, and personal injury, including the following:

READ ALL INSTRUCTIONS

Double Insulation

Double insulated tools are constructed throughout with two
separate layers of electrical insulation or one double thickness
of insulation between you and the tool’s electrical system.
Tools built with this insulation system are not intended to be
grounded. As a result, your tool is equipped with a two prong
plug which permits you to use extension cords without concern
for maintaining a ground connection.
NOTE: Double insulation does not take the place of normal
safety precautions when operating this tool. The insulation
system is for added protection against injury resulting from a
possible electrical insulation failure within the tool.
CAUTION: WHEN SERVICING USE ONLY IDENTICAL
REPLACEMENT PARTS. Repair or replace damaged cords.

Polarized Plugs

Polarized plugs (one blade is wider than the other) are used on
equipment to reduce the risk of electric shock. When provided,
this plug will fit into a polarized outlet only one way. If the plug
does not fit fully into the outlet, reverse the plug. If it still does
not fit, contact a qualified electrician to install the proper outlet.
Do not change the plug in any way.

Safety Instructions For All Tools

KEEP WORK AREA CLEAN. Cluttered areas and benches
invite injuries.

CONSIDER WORK AREA ENVIRONMENT. Don’t expose
power tools to rain. Don’t use power tools in damp or wet
locations. Keep work area well lit. Do not use tool in
presence of flammable liquids or gases.

GUARD AGAINST ELECTRIC SHOCK. Prevent body
contact with grounded surfaces. For example; pipes,
radiators, ranges, and refrigerator enclosures.

KEEP CHILDREN AWAY. Do not let visitors contact tool or
extension cord. All visitors should be kept away from work
area.

STORE IDLE TOOLS. When not in use, tools should be
stored in dry, and high or locked-up place — out of reach of
children.

DON’T FORCE TOOL. It will do the job better and safer at
the rate for which it was intended.

USE RIGHT TOOL. Don’t force small tool or attachment to
do the job of a heavy-duty tool. Don’t use tool for purpose not
intended.

DRESS PROPERLY. Do not wear loose clothing or jewelry.
They can be caught in moving parts. Rubber gloves and
non-skid footwear are recommended when working
outdoors. Wear protective hair covering to contain long hair.

USE SAFETY GLASSES. Also use face or dust mask if
operation is dusty.

DON’T ABUSE CORD. Never carry tool by cord or yank it to
disconnect from receptacle. Keep cord from heat, oil, and
sharp edges.

158865/JAN95  5/20/02  3:47 PM  Page 1

Summary of Contents for DW116

Page 1: ...Hanover Pike Hampstead MD 21074 Printed in U S A JAN95 CD 2 Form No 158865 For Information call toll free between 8 00 a m to 8 00 p m seven days a week 1 800 4 DEWALT 1 800 433 9258 DW116 117 Copyright 1993 1995 158865 JAN95 5 20 02 3 47 PM Page 2 ...

Page 2: ...INSTRUCTION MANUAL DW116 1 2 V S R Drill DW117 1 2 V S R Drill 158865 JAN95 5 20 02 3 47 PM Page 3 ...

Page 3: ...nce industrial tools are made for America s toughest industrial and construction applications The design of every tool in the line from drills to sanders to grinders is the result of rigorous use on jobsites and throughout industry Each tool is produced with painstaking precision using advanced manufacturing systems and intense quality control Every tool is checked before it leaves the factory to ...

Page 4: ... fit contact a qualified electrician to install the proper outlet Do not change the plug in any way Safety Instructions For All Tools KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t expose power tools to rain Don t use power tools in damp or wet locations Keep work area well lit Do not use tool in presence of flammable liquids or gases GUARD AG...

Page 5: ... use the next heavier gage The smaller the gage number the heavier the cord Minimum Gage for Cord Sets Volts Total Length of Cord in Feet 120V 0 25 26 50 51 100 101 150 240V 0 50 51 100 101 200 201 300 Ampere Rating More Not more AWG Than Than 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cor...

Page 6: ... METAL use high speed twist drill bits or hole saws For MASONRY such as brick cement cinder block etc use carbide tipped bits 3 Be sure the material to be drilled is anchored or clamped firmly If drilling thin material use a wood back up block to prevent damage to the material 3 R R REVERSING LEVER Shown in Reverse Position FIG 1 FIG 2 A Motor Brushes DEWALT uses an advanced brush system which aut...

Page 7: ...one hand and use your other hand to rotate the front half counterclockwise as shown in Figure 3 Rotate far enough so that the chuck opens sufficiently to accept the desired accessory 3 Insert the bit or other accessory about 3 4 into the chuck and tighten securely by holding the rear half of the chuck and rotating the front portion in the clockwise direction To release the accessory repeat step 2 ...

Page 8: ... strike the longer end in the clockwise direction as shown in Figure 5 This will loosen the screw inside the chuck Open chuck jaws fully insert screwdriver or Torx tool if required into front of chuck between jaws to engage screw head Remove screw by turning clockwise left hand thread Place hex key in chuck as shown in Figure 6 Using a wooden mallet or similar object strike key sharply in the coun...

Page 9: ...tions service DEWALT tools always using DEWALT replacement parts Black Decker U S Inc industrial tool service centers are certified for servicing DEWALT industrial tools Accessories Recommended accessories for use with your tool are available at extra cost from your local service center A complete listing of service centers is included on the owner s registration card packed with your tool If you ...

Page 10: ... Yellow Pages This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others This warranty gives you specific legal rights and you may have other rights which vary from state to state In addition to the warranty DEWALT tools are covered by our 30 DAY NO RISK SATISFACTION GUARANTEE If you are not completely satisfied with the performance of your DEW...

Page 11: ...less chuck and delivers more power and torque than any cordless drill in its class Also available DW945K 12 0V Heavy Duty Versa Clutch Cordless 3 8 Driver Drill Kit with Keyless Chuck DW942R 7 2V Heavy Duty Cordless 3 8 VSR Drill DW360 Heavy Duty 7 1 4 Circular Saw with Electric Brake High performance industrial saw has a 13 amp rating and a 2 second electric brake It has a 50 degree bevel capacit...

Page 12: ...er has efficient through the pad dust collection Low vibration design delivers less than half the vibration of other palm sanders for greater comfort and durability The sander gives fast and efficient material removal DW304K Heavy Duty VS Reciprocating Saw Kit High performance industrial reciprocating saw has low vibration design to reduce user fatigue High power 6 0 amps and 1 1 8 stroke length a...

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