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SECURE WORK. Use clamps or a vise to hold work. It’s
safer than using your hand and it frees both hands to operate
tool.

DON’T OVERREACH. Keep proper footing and balance at
all times.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and
clean for better and safer performance. Follow instructions
for lubricating and changing accessories. Inspect tool cords
periodically and if damaged, have repaired by authorized
service facility. Inspect extension cords periodically and
replace if damaged. Keep handles dry, clean, and free from
oil and grease.

DISCONNECT OR LOCK OFF TOOLS when not in use,
before servicing, and when changing accessories, such as
blades, bits, cutters.

REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it on.

AVOID UNINTENTIONAL STARTING. Don’t carry tool with
finger on switch. Be sure switch is off when plugging in.

EXTENSION CORDS. Make sure your extension cord is in
good condition. When using an extension cord, be sure to
use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. The following
table shows the correct size to use depending on cord length
and nameplate ampere rating. If in doubt, use the next
heavier gage. The smaller the gage number, the heavier the
cord.

Minimum Gage for Cord Sets

Volts

Total Length of Cord in Feet

120V

0-25

26-50

51-100

101-150

240V

0-50

51-100

101-200 201-300

Ampere Rating
More Not 

more

AWG

Than Than
0

-

6

18

16

16

14

6

-

10

18

16

14

12

10

-

12

16

16

14

12

12

-

16

14

12

Not Recommended

OUTDOOR USE EXTENSION CORDS. When tool is used
outdoors, use only extension cords intended for use
outdoors and so marked.

STAY ALERT. Watch what you are doing. Use common
sense. Do not operate tool when you are tired.

CHECK DAMAGED PARTS. Before further use of the tool,
a guard or other part that is damaged should be carefully
checked to determine that it will operate properly and
perform its intended function. Check for alignment of moving
parts, binding of moving parts, breakage of parts, mounting,
and any other conditions that may affect its operation. A
guard or other part that is damaged should be properly
repaired or replaced by an authorized service center unless
otherwise indicated elsewhere in this instruction manual.
Have defective switches replaced by authorized service
center. Do not use tool if switch does not turn it on and off.

CAUTION: When drilling or driving into walls, floors or
wherever live electrical wires may be encountered, DO NOT
TOUCH ANY METAL PARTS OF THE TOOL! Hold the tool
only by insulated grasping surfaces to prevent electric shock
if you drill or drive into a live wire. 

SAVE THESE INSTRUCTIONS

2

158865/JAN95  5/20/02  3:47 PM  Page 2

Summary of Contents for DW116

Page 1: ...Hanover Pike Hampstead MD 21074 Printed in U S A JAN95 CD 2 Form No 158865 For Information call toll free between 8 00 a m to 8 00 p m seven days a week 1 800 4 DEWALT 1 800 433 9258 DW116 117 Copyright 1993 1995 158865 JAN95 5 20 02 3 47 PM Page 2 ...

Page 2: ...INSTRUCTION MANUAL DW116 1 2 V S R Drill DW117 1 2 V S R Drill 158865 JAN95 5 20 02 3 47 PM Page 3 ...

Page 3: ...nce industrial tools are made for America s toughest industrial and construction applications The design of every tool in the line from drills to sanders to grinders is the result of rigorous use on jobsites and throughout industry Each tool is produced with painstaking precision using advanced manufacturing systems and intense quality control Every tool is checked before it leaves the factory to ...

Page 4: ... fit contact a qualified electrician to install the proper outlet Do not change the plug in any way Safety Instructions For All Tools KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t expose power tools to rain Don t use power tools in damp or wet locations Keep work area well lit Do not use tool in presence of flammable liquids or gases GUARD AG...

Page 5: ... use the next heavier gage The smaller the gage number the heavier the cord Minimum Gage for Cord Sets Volts Total Length of Cord in Feet 120V 0 25 26 50 51 100 101 150 240V 0 50 51 100 101 200 201 300 Ampere Rating More Not more AWG Than Than 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cor...

Page 6: ... METAL use high speed twist drill bits or hole saws For MASONRY such as brick cement cinder block etc use carbide tipped bits 3 Be sure the material to be drilled is anchored or clamped firmly If drilling thin material use a wood back up block to prevent damage to the material 3 R R REVERSING LEVER Shown in Reverse Position FIG 1 FIG 2 A Motor Brushes DEWALT uses an advanced brush system which aut...

Page 7: ...one hand and use your other hand to rotate the front half counterclockwise as shown in Figure 3 Rotate far enough so that the chuck opens sufficiently to accept the desired accessory 3 Insert the bit or other accessory about 3 4 into the chuck and tighten securely by holding the rear half of the chuck and rotating the front portion in the clockwise direction To release the accessory repeat step 2 ...

Page 8: ... strike the longer end in the clockwise direction as shown in Figure 5 This will loosen the screw inside the chuck Open chuck jaws fully insert screwdriver or Torx tool if required into front of chuck between jaws to engage screw head Remove screw by turning clockwise left hand thread Place hex key in chuck as shown in Figure 6 Using a wooden mallet or similar object strike key sharply in the coun...

Page 9: ...tions service DEWALT tools always using DEWALT replacement parts Black Decker U S Inc industrial tool service centers are certified for servicing DEWALT industrial tools Accessories Recommended accessories for use with your tool are available at extra cost from your local service center A complete listing of service centers is included on the owner s registration card packed with your tool If you ...

Page 10: ... Yellow Pages This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others This warranty gives you specific legal rights and you may have other rights which vary from state to state In addition to the warranty DEWALT tools are covered by our 30 DAY NO RISK SATISFACTION GUARANTEE If you are not completely satisfied with the performance of your DEW...

Page 11: ...less chuck and delivers more power and torque than any cordless drill in its class Also available DW945K 12 0V Heavy Duty Versa Clutch Cordless 3 8 Driver Drill Kit with Keyless Chuck DW942R 7 2V Heavy Duty Cordless 3 8 VSR Drill DW360 Heavy Duty 7 1 4 Circular Saw with Electric Brake High performance industrial saw has a 13 amp rating and a 2 second electric brake It has a 50 degree bevel capacit...

Page 12: ...er has efficient through the pad dust collection Low vibration design delivers less than half the vibration of other palm sanders for greater comfort and durability The sander gives fast and efficient material removal DW304K Heavy Duty VS Reciprocating Saw Kit High performance industrial reciprocating saw has low vibration design to reduce user fatigue High power 6 0 amps and 1 1 8 stroke length a...

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