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THE VARIABLE SPEED TRIGGER SWITCH permits speed
control – the farther the trigger is depressed, the higher the speed
of the drill. NOTE: Use lower speeds for starting holes without a
center punch, drilling in metal or plastics, driving screws or drilling
ceramics. Higher speeds are better for drilling wood and
composition boards, and for using abrasive and polishing
accessories.
THE REVERSING LEVER The reversing lever is used when
backing out screws and jammed drill bits. To operate the tool in
reverse, release the trigger switch and push the lever to the left
(when viewed from the chuck end) as shown in Figure 2. To
operate the drill in forward for drilling holes or driving screws (as
well as other accessories) release the trigger switch and push the
lever to the right (when viewed from the chuck end).
Return the reversing lever to the forward position after all
operations in reverse are completed.

Operation

DRILLING
NOTE: 
Always use side handle and two-handed grip when
operating this drill.

1. Always unplug the drill when attaching or changing bits or

accessories.

2. Use sharp drill bits only. For WOOD, use twist drill bits, spade

bits, power auger bits, or hole saws. For METAL, use high
speed twist drill bits or hole saws. For MASONRY, such as
brick, cement, cinder block, etc., use carbide-tipped bits.

3. Be sure the material to be drilled is anchored or clamped firmly.

If drilling thin material, use a wood “back-up” block to prevent
damage to the material.

3

R

R

REVERSING LEVER
(Shown in Reverse
Position

FIG. 1

FIG. 2

A

Motor Brushes

D

E

WALT uses an advanced brush system which automatically stops

the drill when the brushes wear out. This prevents serious damage to
the motor.

Switch

To start drill, depress trigger switch; to stop drill, release trigger.
To lock trigger in “ON” position for continuous operation, depress
trigger and push up locking button “A” Figure 1, then gently
release trigger. To release locking mechanism, depress trigger
fully, then release it. Before using the tool (each time) be sure that
the locking button release mechanism is working freely.
Do not lock the switch “ON” when drilling by hand so that you can
instantly release the trigger switch if the bit binds in the hole.
The locking button is for use only when the drill is mounted in a
drill press stand or otherwise held stationary.
Be sure to release the locking button before disconnecting the plug
from the power supply. Failure to do so will cause the tool to start
immediately the next time it is plugged in. Damage or injury could
result.

158865/JAN95  5/20/02  3:47 PM  Page 3

Summary of Contents for DW116

Page 1: ...Hanover Pike Hampstead MD 21074 Printed in U S A JAN95 CD 2 Form No 158865 For Information call toll free between 8 00 a m to 8 00 p m seven days a week 1 800 4 DEWALT 1 800 433 9258 DW116 117 Copyright 1993 1995 158865 JAN95 5 20 02 3 47 PM Page 2 ...

Page 2: ...INSTRUCTION MANUAL DW116 1 2 V S R Drill DW117 1 2 V S R Drill 158865 JAN95 5 20 02 3 47 PM Page 3 ...

Page 3: ...nce industrial tools are made for America s toughest industrial and construction applications The design of every tool in the line from drills to sanders to grinders is the result of rigorous use on jobsites and throughout industry Each tool is produced with painstaking precision using advanced manufacturing systems and intense quality control Every tool is checked before it leaves the factory to ...

Page 4: ... fit contact a qualified electrician to install the proper outlet Do not change the plug in any way Safety Instructions For All Tools KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t expose power tools to rain Don t use power tools in damp or wet locations Keep work area well lit Do not use tool in presence of flammable liquids or gases GUARD AG...

Page 5: ... use the next heavier gage The smaller the gage number the heavier the cord Minimum Gage for Cord Sets Volts Total Length of Cord in Feet 120V 0 25 26 50 51 100 101 150 240V 0 50 51 100 101 200 201 300 Ampere Rating More Not more AWG Than Than 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cor...

Page 6: ... METAL use high speed twist drill bits or hole saws For MASONRY such as brick cement cinder block etc use carbide tipped bits 3 Be sure the material to be drilled is anchored or clamped firmly If drilling thin material use a wood back up block to prevent damage to the material 3 R R REVERSING LEVER Shown in Reverse Position FIG 1 FIG 2 A Motor Brushes DEWALT uses an advanced brush system which aut...

Page 7: ...one hand and use your other hand to rotate the front half counterclockwise as shown in Figure 3 Rotate far enough so that the chuck opens sufficiently to accept the desired accessory 3 Insert the bit or other accessory about 3 4 into the chuck and tighten securely by holding the rear half of the chuck and rotating the front portion in the clockwise direction To release the accessory repeat step 2 ...

Page 8: ... strike the longer end in the clockwise direction as shown in Figure 5 This will loosen the screw inside the chuck Open chuck jaws fully insert screwdriver or Torx tool if required into front of chuck between jaws to engage screw head Remove screw by turning clockwise left hand thread Place hex key in chuck as shown in Figure 6 Using a wooden mallet or similar object strike key sharply in the coun...

Page 9: ...tions service DEWALT tools always using DEWALT replacement parts Black Decker U S Inc industrial tool service centers are certified for servicing DEWALT industrial tools Accessories Recommended accessories for use with your tool are available at extra cost from your local service center A complete listing of service centers is included on the owner s registration card packed with your tool If you ...

Page 10: ... Yellow Pages This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others This warranty gives you specific legal rights and you may have other rights which vary from state to state In addition to the warranty DEWALT tools are covered by our 30 DAY NO RISK SATISFACTION GUARANTEE If you are not completely satisfied with the performance of your DEW...

Page 11: ...less chuck and delivers more power and torque than any cordless drill in its class Also available DW945K 12 0V Heavy Duty Versa Clutch Cordless 3 8 Driver Drill Kit with Keyless Chuck DW942R 7 2V Heavy Duty Cordless 3 8 VSR Drill DW360 Heavy Duty 7 1 4 Circular Saw with Electric Brake High performance industrial saw has a 13 amp rating and a 2 second electric brake It has a 50 degree bevel capacit...

Page 12: ...er has efficient through the pad dust collection Low vibration design delivers less than half the vibration of other palm sanders for greater comfort and durability The sander gives fast and efficient material removal DW304K Heavy Duty VS Reciprocating Saw Kit High performance industrial reciprocating saw has low vibration design to reduce user fatigue High power 6 0 amps and 1 1 8 stroke length a...

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