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WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities

contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:

• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and 
• arsenic and chromium from chemically-treated timber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your 
exposure to these chemicals:  work in a well ventilated area, and work with approved safety equipment, such 
as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction

activities. Wear protective clothing and wash exposed areas with soap and water.

Allowing dust to get

into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: 

Use of this tool can generate and/or disburse dust, which may cause serious and permanent 

respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust
exposure. Direct particles away from face and body.

For your convenience and safety, the following warning labels are on your miter saw.

ON MOTOR HOUSING:

WARNING: FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING SAW.

WHEN SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS.

DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS.

ALWAYS WEAR EYE PROTECTION.

ON MOVING FENCES:

ALWAYS ADJUST FENCE PROPERLY BEFORE USE.
Clamp small pieces before cutting. See manual.

ON GUARD: DANGER – KEEP AWAY FROM BLADE.

ON UPPER GUARD: PROPERLY SECURE BRACKET
WITH BOTH SCREWS BEFORE USE.

ON TABLE: (2 PLACES)

ALWAYS TIGHTEN ADJUSTMENT KNOBS BEFORE USE. 

KEEP HANDS 150MM (6") FROM PATH OF SAW BLADE. 

NEVER PERFORM ANY OPERATION FREEHAND. 

NEVER CROSS ARMS IN FRONT OF BLADE. 

THINK! YOU CAN PREVENT ACCIDENTS. 

DO NOT OPERATE SAW WITHOUT GUARDS IN PLACE. 

TURN OFF TOOL, KEEP SAW HEAD DOWN AND WAIT FOR SAW TO
STOP BEFORE MOVING HANDS, WORKPIECE OR CHANGING SETTINGS. 

UNPLUG TOOL BEFORE CHANGING BLADE, MOVING OR SERVICING UNIT.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the power supply corresponds to
the voltage on the rating plate. 230 V AC means your tool will operate on alternating current. As little as 10%
lower voltage can cause loss of power and can result in overheating. All D

E

WALT tools are factory tested; if this

tool does not operate, check the power supply. Your D

E

WALT tool is double insulated, therefore no earth wire is

required.

Young children and the infirm.

This appliance is not intended for use by young children or infirm persons

without supervision. Young children should be supervised to ensure that they do not play with this appliance.

Replacement of the supply cord. 

If the supply cord is damaged, it must be replaced by the manufacturer or

an authorised D

E

WALT Service Centre in order to avoid a hazard.

 

Accessories

Recommended accessories for use with your tool are available at extra cost from your local service center.

CAUTION: 

The use of any non-recommended accessory may be hazardous. Dado sets, molding cutters or 

abrasive wheels should not be used on your miter saw.
If you need any assistance in locating any accessory, please contact: D

E

WALT Industrial Tool Co., 20 Fletcher

Road, Mooroolbark, VIC 3138 Australia, call 1800 654 155 or 21 Hugo Johnston Drive, Penrose, Auckland, New
Zealand, call 09 5797600.

Optional Accessories

The following accessories, designed for your saw, may be helpful. In some cases, other locally obtained work
supports, length stops, clamps, etc., may be more appropriate. Use care in selecting and using accessories.

Laser Guide System: DW7187 

Laser is available at extra cost from D

E

WALT Service Centers and your home improvement retailer.

Instructions for installation are included with the accessory. Read and follow all directions for safe 
installation and use.

Extension, Work Support: DW7080 (page 4)

Used to support long overhanging workpieces, the work support is user assembled. Your saw table is
designed to accept two work supports; one on each side.

Adjustable Length Stop: DW7051 (page 4)

Requires the use of one work support (see drawing). It is used to make repetitive cuts of the same length
from 0 to 1067mm (0 to 42").

Clamp: DW7082 (similar model included)

Used for firmly clamping workpiece to the saw table for precision cutting.

Dust Bag: DW7053 (Included with some models)

Equipped with a zipper for easy emptying, the dust bag will capture the majority of the sawdust produced
(not shown).

NOTE: 

Deflector on dust spout channels debris to ground. Spout has a provision to attach a vacuum hose to

collect sawdust. Lift dust spout to connect hose.

Crown Molding Fence: DW7084 (Not available in Australia or New Zealand)

Used for precision cutting of crown molding.

SAW BLADES: ALWAYS USE 305mm (12") SAW BLADES WITH 25.4mm (1") ARBOR HOLES. SPEED RATING
MUST BE AT LEAST 4800 RPM. Never use a smaller diameter blade. It will not be guarded properly.

* Currently not available in Australia or New Zealand

BLADE DESCRIPTIONS

TOOTH

APPLICATION

MODEL #

TEETH

GRIND

Construction Saw Blades

(thin kerf with anti-stick rim)

General Purpose

DW3123

32

ATB

Fine Crosscuts

DW3126

60

ATB

Fine Crosscuts

DW3128

80

ATB

Woodworking Saw Blades

(provide smooth, clean cuts)

Fine crosscuts

DW7648

60

ATB

*Fine crosscuts

DW7649

80

ATB

*Ultra-fine crosscuts

DW7650

96

ATB

*Laminates

DW7661

80

TCG

*Solid surface 

and plastics

DW7668

80

Mod TCG

*Non-ferrous metals

DW7666

80

TCG

Summary of Contents for DW715-XE

Page 1: ...DW715 XE 230 VOLT 305MM 12 COMPOUND MITER SAW INSTRUCTION MANUAL Questions See us on the World Wide Web at www dewalt com ...

Page 2: ...L STOP ADJUSTMENT 6 FENCE ADJUSTMENT 6 AUTOMATIC ELECTRIC BRAKE 7 GUARD ACTUATION AND VISIBILITY 7 MITER LOCK ADJUSTMENT 7 BRUSHES 7 CONTROLS 7 OPERATION 7 SWITCH 7 CUTTING WITH YOUR SAW 7 CROSSCUTS 7 BEVEL CUTS 8 QUALITY OF CUT 8 BODY AND HAND POSITION 8 CLAMPING THE WORKPIECE 8 SUPPORT FOR LONG PIECES 8 CUTTING PICTURE FRAMES SHADOW BOXES AND OTHER FOUR SIDED PROJECTS 9 CUTTING TRIM MOLDING AND ...

Page 3: ...ECTRIC TOOLS NEAR FLAMMABLE LIQUIDS OR IN GASEOUS OR EXPLOSIVE ATMOSPHERES Motors in these tools may spark and ignite fumes EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The foll...

Page 4: ... intended for use by young children or infirm persons without supervision Young children should be supervised to ensure that they do not play with this appliance Replacement of the supply cord If the supply cord is damaged it must be replaced by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard Accessories Recommended accessories for use with your tool are availabl...

Page 5: ... the parts are Press down lightly on the operating handle and pull out the lock down pin as shown in Figure 2 Gently release the downward pressure and hold the arm allowing it to rise to its full height Use the lock down pin when carrying the saw from one place to another Always use the carrying handle to transport the saw or the hand indentations shown in Figure 2 Bench Mounting Holes are provide...

Page 6: ...ANT SAFETY INSTRUCTIONS Changing or Installing a New Saw Blade Fig 3 CAUTION Never depress the spindle lock button while the blade is under power or coasting Do not cut ferrous metal containing iron or steel or masonry or fiber cement product with this miter saw A B D FIG 3 Removing the Blade 1 Unplug the saw 2 Raise the arm to the upper position and raise the lower guard A as far as possible 3 Lo...

Page 7: ...nsure the 45 bevel override levers N are pushed inward to obtain an accurate adjustment To adjust the left 45 bevel stop first loosen the bevel lock knob L and tilt the head to the left If the pointer does not indicate exactly 45 turn the left bevel stop screw until the pointer reads 45 ADJUSTING THE BEVEL STOP TO 33 85 FIG 8 NOTE Adjust the 33 85 bevel angle only after performing the 0 bevel angl...

Page 8: ...ich will be discussed briefly here For more information on these controls see the respective sections later in the manual MITER CONTROL FIG 5 The miter lock adjustment lever and trigger allows you to miter your saw 50 left and right To miter the saw unlock miter lock lever J by pulling upward squeeze the detent trigger K and set the miter angle desired on the miter scale Lock miter lock handle by ...

Page 9: ...de of the saw blade Sight through the guard louvers when following a pencil line CLAMPING THE WORKPIECE TURN OFF AND UNPLUG SAW If you cannot secure the workpiece on the table and against the fence by hand irregular shape etc or your hand would be less than 150mm 6 from the blade a clamp or other fixture must be used For best results use the DW7082 clamp made for use with your saw It is available ...

Page 10: ...ngle A Figure 14 use the upper right arc Find 26 on the arc scale Follow the horizontal intersecting line to either side to get miter angle setting on saw 42 Likewise follow the vertical intersecting line to the top or bottom to get the bevel angle setting on the saw 18 Always try cuts on a few scrap pieces of wood to verify settings on saw VERNIER SCALE Your saw is equipped with a vernier scale f...

Page 11: ... 8 and 173mm 6 3 4 vertically follow the directions on this page CUTTING BASE MOLDING UP TO 25 4mm 1 THICK BY 91 x 173mm 3 5 8 6 3 4 WIDE 25 4mm 1 VERTICALLY AGAINST THE FENCE Position molding as shown in Figure 15 All cuts made with the back of the molding against the fence INSIDE CORNER Left side 1 Position molding with bottom of molding against the base of the saw 2 Miter left 45 3 Save left si...

Page 12: ...Save left end of cut RIGHT SIDE INSIDE CORNER 33 85 1 Bottom of molding against fence 2 Miter table set left 31 62 3 Save left end of cut LEFT SIDE OUTSIDE CORNER 33 85 1 Bottom of molding against fence 2 Miter table set left 31 62 3 Save right end of cut RIGHT SIDE OUTSIDE CORNER 33 85 1 Top of molding against fence 2 Miter table set right 31 62 3 Save right end of cut When setting bevel and mite...

Page 13: ...e cuts CUTTING LARGE MATERIAL Occasionally you will encounter a piece of wood a little too large to fit beneath the blade guard If this occurs simply place your right thumb on the upper side of the guard and roll the guard up just enough to clear the workpiece as shown in Figure 16 Avoid doing this as much as possible but if need be the saw will operate properly and make the bigger cut NEVER TIE T...

Page 14: ...60 60 60 70 70 70 80 80 80 TABLE 1 COMPOUND MITER CUT Position wood with broad flat side on the table and the narrow edge against the fence SET THIS MITER ANGLE ON SAW S Q U A R E B O X 6 S I D E D B O X SET THIS BEVEL ANGLE ON SAW 8 S I D E D B O X ...

Page 15: ... BLADE DOES NOT COME UP TO SPEED WHAT S WRONG WHAT TO DO 1 Extension cord too light or too long 1 Replace with adequate size cord See page 2 2 Low house voltage 2 Contact your electric company TROUBLE MACHINE VIBRATES EXCESSIVELY WHAT S WRONG WHAT TO DO 1 Saw not mounted securely to stand or work bench 1 Tighten all mounting hardware See page 4 2 Stand or bench on uneven floor 2 Reposition on flat...

Page 16: ...a JUL05 Form No 633365 00 DW715 XE Copyright 2005 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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