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LOWER GUARD SAFETY INSTRUCTIONS

 a) 

Check lower guard for proper closing before each use. Do not operate the saw 

if lower guard does not move freely and close instantly. Never clamp or tie the 

lower guard into the open position.

 If saw is accidentally dropped, lower guard 

may be bent. Raise the lower guard with the retracting handle and make sure it 

moves freely and does not touch the blade or any other part, in all angles and 

depths of cut.

 b) 

Check the operation of the lower guard spring. If the guard and the spring 

are not operating properly, they must be serviced before use.

 Lower guard 

may operate sluggishly due to damaged parts, gummy deposits, or a build-up of 

debris.

 c) 

Lower guard should be retracted manually only for special cuts such as 

“plunge cuts” and “compound cuts.” Raise lower guard by retracting handle 

and as soon as blade enters the material, the lower guard must be released.

 

For all other sawing, the lower guard should operate automatically.

 d) 

Always observe that the lower guard is covering the blade before placing saw 

down on bench or floor.

 An unprotected, coasting blade will cause the saw to 

walk backwards, cutting whatever is in its path. Be aware of the time it takes for 

the blade to stop after switch is released.

Additional Specific Safety Instructions for Circular Saws

WARNING:

 Do not use abrasive wheels or blades.

WARNING:

 Do not use water feed attachments.

 • 

Use clamps or another practical way to secure and support the workpiece 

to a stable platform. 

Holding the work by hand or against your body leaves it 

unstable and may lead to loss of control.

 • 

Keep your body positioned to either side of the blade, but not in line with the 

saw blade.

 Kickback could cause the saw to jump backwards (Refer to 

Causes 

and Operator Prevention of Kickback 

and 

Kickback

). 

 • 

Avoid cutting nails. Inspect for and remove all nails from lumber before 

cutting.

 • 

Accessories must be rated for at least the speed recommended on the tool 

warning label. 

Wheels and other accessories running over rated speed can fly 

apart and cause injury. Accessory ratings must always be above tool speed as 

shown on tool nameplate.

Further Safety Instructions for All Saws

CAUSES AND OPERATOR PREVENTION OF KICKBACK:

  –  Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, 

causing an uncontrolled saw to lift up and out of the workpiece toward the 

operator;

  –  When the blade is pinched or bound tightly by the kerf closing down, the blade 

stalls and the motor reaction drives the unit rapidly back toward the operator;

  –  If the blade becomes twisted or misaligned in the cut, the teeth at the back edge 

of the blade can dig into the top surface of the wood causing the blade to climb 

out of the kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrect operating procedures or 

conditions and can be avoided by taking proper precautions as given below:
 a) 

Maintain a firm grip with both hands on the saw and position your arms to 

resist kickback forces. Position your body to either side of the blade, but not 

in line with the blade.

 Kickback could cause the saw to jump backwards, but 

kickback forces can be controlled by the operator, if proper precautions are taken.

 b) 

When blade is binding, or when interrupting a cut for any reason, release the 

trigger and hold the saw motionless in the material until the blade comes to 

a complete stop. Never attempt to remove the saw from the work or pull the 

saw backward while the blade is in motion or kickback may occur.

 Investigate 

and take corrective actions to eliminate the cause of blade binding.

 c) 

When restarting a saw in the workpiece, center the saw blade in the kerf and 

check that saw teeth are not engaged into the material.

 If saw blade is binding, 

it may walk up or kickback from the workpiece as the saw is restarted.

 d) 

Support large panels to minimize the risk of blade pinching and kickback.

 

Large panels tend to sag under their own weight. Supports must be placed under 

the panel on both sides, near the line of cut and near the edge of the panel.

 e) 

Do not use dull or damaged blades.

 Unsharpened or improperly set blades 

produce narrow kerf causing excessive friction, blade binding and kickback.

 f) 

Blade depth and bevel adjusting locking levers must be tight and secure 

before making cut.

 If blade adjustment shifts while cutting, it may cause binding 

and kickback.

 g) 

Use extra caution when making a “plunge cut” into existing walls or other 

blind areas.

 The protruding blade may cut objects that can cause kickback.

Summary of Contents for DWE560-XE

Page 1: ...DWE560 XE DWE565 XE 184 mm 7 1 4 CIRCULAR SAW INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ting wood ahW m s 2 5 2 5 Uncertainty K m s 1 5 1 5 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure WARNING The declared vibration emission level represents the main applications of the tool However if the t...

Page 4: ...e use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use...

Page 5: ...d for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Replacement of the supply cord If the supply cord or plug is d...

Page 6: ...All Saws CAUSES AND OPERATOR PREVENTION OF KICKBACK Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator If the blade becomes twisted or mi...

Page 7: ...r other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved s...

Page 8: ...l off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories An accidental start up can cause injury TO INSTALL THE BLADE FIG 2 5 WARNING The inner flange has a 20 mm diameter on one side and a 19 mm diameter on the other The 19 mm diameter side is marked 19 and the 20 mm diameter side is marked 20 Use the correct side for the hole dia...

Page 9: ...clamp washer area and check the condition and operation of the lower blade guard as previously outlined Do not lubricate this area 4 Select the proper blade for the application refer to Recommended Blade Types under Blades Always use blades that are the correct size diameter with the proper size and shape center hole for mounting on the saw spindle Always assure that the maximum recommended speed ...

Page 10: ...ld the saw firmly Raise the depth adjustment lever P to loosen and move foot plate to obtain the desired depth of cut as shown Make sure the depth adjustment lever has been retightened lowered before operating the saw 2 Align the appropriate mark on the depth adjustment strap R with notch Q on the upper blade guard Your depth is set 3 For the most efficient cutting action using a carbide tipped sa...

Page 11: ...slot or kerf cut by the moving blade fall to the right of the indicator The notches on the base plate indicate 0 and 45 DWE560 XE U FIG 10 DWE565 XE U Adjustable Cord Protector Fig 11 13 The adjustable cord protector V allows the cord to be positioned vertical or parallel to the blade It is shipped in the vertical position PARALLEL VERTICAL FIG 11 V V TO OBTAIN THE PARALLEL POSITION FIG 12 1 Press...

Page 12: ...WAYS hold securely in anticipation of a sudden reaction Proper hand position requires one hand on the main handle B with the other hand on the auxiliary handle E Switch Fig 1 For safety reasons the trigger switch A of your tool is equipped with a lock off button M Press the lock off button to unlock the tool To run the tool press the trigger switch A As soon as the trigger switch is released the l...

Page 13: ...oring Hardness and toughness can vary even in the same piece of material and knotty or damp sections can put a heavy load on the saw When this happens push the saw more slowly but hard enough to keep working without much decrease in speed Forcing the saw can cause rough cuts inaccuracy kickback and over heating of the motor Should your cut begin to go off the line don t try to force it back on Rel...

Page 14: ...nched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit backward When the blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator Kickback is more likely to occur when any of the following conditions exi...

Page 15: ...injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories An accidental start up can cause injury Lubrication Your power tool requires no additional lubrication Cleaning WARNING Blow dirt and dust out of all air vents with clean dry air at least once a week To minimize the risk of eye injury always wear AS NZS51337 ap...

Page 16: ...or NZ 0800 339 258 DO NOT USE WATER FEED ATTACHMENTS WITH THIS SAW VISUALLY EXAMINE CARBIDE BLADES BEFORE USE REPLACE IF DAMAGED ADJUSTING FOR 90 DEGREE CUTS FIG 23 Y DWE565 XE 1 Return the saw to 0 degrees bevel 2 Place the saw on its side and retract the lower guard 3 Set the depth of cut at approximately 51 mm 2 4 Loosen the bevel adjustment lever F Place a square against the blade and the foot...

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Page 20: ...t co nz AUG12 Part No N145839 DWE560 XE DWE565 XE Copyright 2012 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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