DFK HardCabs CAN-AM COMMANDER 1000 LIMITED, Installation Instructions Manual

Page 1: ... INSTALLATION INSTRUCTIONS CAN AM COMMANDER 1000 LIMITED ...

Page 2: ...of tools have product dealer do the install for you Some parts contain sharp edges wear protective gloves if necessary Always keep your assembly area clean uncluttered and well lit Keep visitors and children a safe distance away from the assembly area Visitors should wear the same safety equipment described under Never operate your UTV with the cab doors open Failure to properly latch the doors be...

Page 3: ...ollution Do not use detergents that could scratch the surface plates abrasives harsh fabrics etc Do not use solvents or alkaline detergents or cleaners with ammonia ammonium hydroxide Do not remove the impurities from the surface of the razor blades or other sharp items Do not clean cabin when the polycarbonate plates are heated by the sun Do not use the squeegee it could be scratched surface plat...

Page 4: ...n Ave Downers Grove IL 60515 info hardcabs com 4 TOOLS NEEDED Not included Ratchet handle Socket beg 19 mm Socket beg 13 mm 0 75 in 0 51 in Socket beg 10 mm Socket beg 8 mm Metric wrench 19 mm 13mm and 10mm 0 39 in 0 31 in Screwdriver philips Screwdriver straight Hex key 5 6 and 8 mm ...

Page 5: ...NDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 5 Utility knife Drill ø 8mm Drill ø 20 23mm 0 31 0 33 in 0 79 0 91 Isolating tape clear OR black ...

Page 6: ...stems from the roller cage work lights rear mirrors drink holders etc Uninstall all parts and assemblies of the original cab If you think you need use our cab probably in summer without the doors you can insert the side safety nets under the seats Uninstall the side safety net s upper screws in red circles and pull down the nets Save the safety net s screw carefully you need these later ...

Page 7: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 7 View onto the save net under the seat ...

Page 8: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 8 CAB PREVIEW LEFT FRONT VIEW RIGHT REAR VIEW ...

Page 9: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 9 REAR PANEL Insert self locking screws into the door base bottom holders ...

Page 10: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 10 Place the left door base holder onto the UTV s roller cage ...

Page 11: ...M COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 11 Place the left door base onto the roller cage and onto the screws in the holder ...

Page 12: ... AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 12 Place the door base upper holder onto the door base and onto the roller cage ...

Page 13: ...85 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 13 Fix the door base holder with the door base to the roller cage by nut washer and nut cover Tighten nut gently and repeat previous steps with right door base and holders ...

Page 14: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 14 Place the left door hinge ledge onto the left door base ...

Page 15: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 15 Fix the ledge with the door base by nuts washers and nut covers ...

Page 16: ...DER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 16 Adjust the door base to best position pres it onto UTV s the roller cage and onto the UTV s body ...

Page 17: ...24 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 17 Fix the ledge with the door base by screws washers nuts and nut covers Tighten screws and nuts gently and repeat previous steps with right door base and ledge ...

Page 18: ...MANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 18 Place the left rear side ledge with seal onto the left door base and onto the roller cage ...

Page 19: ...DER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 19 Detail view to the ledge ledge has blue colour in that picture only for your better orientation ...

Page 20: ...ardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 20 Fix the side ledge with seal with the door base to the roller cage by nuts washers and nut covers Tighten nuts gently and repeat previous steps with the right door base and side ledge ...

Page 21: ...ardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 21 Take out the safety films from the rear polycarbonate window and place the window onto the door bases and onto the rear side ledges ...

Page 22: ...ANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 22 Fix the rear window with the rear ledges by screws washers nuts and nut covers on both sides ...

Page 23: ...DER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 23 Place the rear bottom holder onto the rar window and onto the UTV s body from inside of the cab ...

Page 24: ...ANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 24 Fix the holder with the window and with the UTV s body by screws washers nuts and nut covers ...

Page 25: ...000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 25 FRONT PANEL Place the front bottom ledge assembly onto the front roller cage and onto the front dashboard ...

Page 26: ... COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 26 Place the front bottom ledge holders onto the front ledge and onto the roller cage ...

Page 27: ... 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 27 Loosen bottom front original screws left and right from the UTV s roller cage and fix the front ledge holders with the roller cage by screws on both sides ...

Page 28: ... www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 28 Fix the front bottom ledge with the ledge holders on both sides by screws washers nuts and nut covers Press the ledge on to the dashboard and tighten sscrews and nuts hard ...

Page 29: ... 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 29 Place the hinge s washers onto the front upper ledge and place the window assembly on hinge s washers ...

Page 30: ... 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 30 Fix the hinges with the hinge s washers and with the upper ledge by screws washers nuts and nut covers ...

Page 31: ...DER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 31 Place the front upper ledge with the window onto the roller cage and onto the front bottom ledge ...

Page 32: ...ER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 32 ROOF Place the roof onto the door bases the rear window the front upper ledge and the roller cage ...

Page 33: ...AN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 33 Place the roof holders onto the roof and onto roller cage on both sides ...

Page 34: ...ww hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 34 Fix the roof with the roof holders and with the front upper ledge to the roller cage on both sides by screws washers nuts and nut covers Don t tighten these screws and nuts yet ...

Page 35: ...AN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 35 Fix the roof with the rear window by screws washers nuts and nuts covers ...

Page 36: ...000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 36 FRONT PANEL Adjust the roof and the front assembly to best position and tighten screws and nuts correctly ...

Page 37: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 37 Take out the glass lock stoppers red pins from both glass lock ...

Page 38: ...00 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 38 Connect the glass lock with the glass lock part in glass and insert the glass lock stops on both glass locks ...

Page 39: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 39 Allow the glass lock holder s srews and nut on both sides of the cab ...

Page 40: ...the glass lock holders to best position open and close the window few time and tighten screws and nuts from previous page hard If you lock the front window and you have some gapes between the front glass seal and front bottom ledge you cand adjust the pressure to the front glass seal by adjusting glass lock holders again to better position ...

Page 41: ...dcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 41 Install the gas springs into the gas spring holders be carefull to install gas springs in same position like in picture When you install gas spring you maybe have to open the front window ...

Page 42: ...COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 42 Fix the gas spring with the bottom gas spring holder by nuts washers and nut covers ...

Page 43: ... 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 43 Open the window and place the front upper ledge holders onto the roller cage and onto the front ledge ...

Page 44: ...ww hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 44 Fix the front upper ledge holders with the front upper ledge to the roller cage on both sides of the cab by screws washers nuts and nut covers Tighten the screws and nuts hard ...

Page 45: ...COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 45 RIGHT LEFT DOOR Lubricate the hinge s pins and insert the door onto the hinge s pins ...

Page 46: ...MMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 46 Adjust the door to best position by hinge ledge and tighten hinge s screws and nuts hard ...

Page 47: ...R 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 47 Install the door stop assembly pin hook washer and nut with the door stop holder and tighten gently ...

Page 48: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 48 Insert the door stop assembly into the inner door stop mechanism ...

Page 49: ...AN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 49 Adjust the door stop assembly and the door stop holder to best position ...

Page 50: ...m 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 50 Fix the door stop holder with the front ledge holder by nuts washers and nut covers and tighten correctly If you adjust the door stop corretly and close the door slowely you can hear 2 clear metalic click ...

Page 51: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 51 Place the gas spring holder onto the roof and onto the roller cage ...

Page 52: ...R 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 52 Fix the gas spring holder with the safety net holder in red circle by original screw from page No 6 ...

Page 53: ...4 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 53 Cut out the holes throught the roof upholstery in red circles in accordance with gas spring holder s holes and drill holes ø8 mm 0 31 0 33 in throught the roof ...

Page 54: ...AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 54 Fix the gas spring holder with the roof by screws washers nuts and nut covers ...

Page 55: ...IMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 55 Place the gas spring onto the gas spring holder be carefull to install gas springs in same position like in picture ...

Page 56: ... AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 56 Fix the gas spring with the gas spring holder by nuts washers and nut covers ...

Page 57: ...onsin Ave Downers Grove IL 60515 info hardcabs com 57 Uninstall screws and washers from the door red and green arrows Place the rear mirror and the mirror washer onto the door panel blue arrows Fix the rear mirror and washer with the door by screws from previous step green arrows ...

Page 58: ... 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 58 If you have gape between the rear bottom door seal and between the plastic body and you don t have rear bottom door ledge installed use next steps ...

Page 59: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 59 Uninstall screws and washers from the door and safe these carefully ...

Page 60: ...AN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 60 Place the ledge between the door panel polycarbonate and the door frame ...

Page 61: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 61 Install screws and washer from page No 59 and don t tighten that ...

Page 62: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 62 Adjust the door ledge onto best position and tighten screws ...

Page 63: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 63 Cut the EPDM ledge to best shape ...

Page 64: ...s 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 64 If you don t have rear bottom door ledge or you don t want use that you can stick self glued seal red line onto the UTV S body in best position ...

Page 65: ...HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 65 If you have gapes between the door seal and between roller cage red line you can uninstall seat washer from the door SEE NEXT PAGE ...

Page 66: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 66 Detail view onto the uninstalling ...

Page 67: ...AN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 67 THE RIGHT DOOR INSTALLATION IS SIMILLAR WITH THE LEFT DOOR INSTALLATION ...

Page 68: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 68 ELECTROINSTALLATION Owerall wiring diagram ...

Page 69: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 69 Washer tube switch wiper washer off Harness with washer tank ...

Page 70: ...om 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 70 Washer tank has be placed on the left outer wall after driver seat Take out the driver seat and the plastic covers from the driver under seat Take out the washer tank holder Ω black from the washer tank ...

Page 71: ...w hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 71 Fix the washer tank holder with the rear wall by included screw washers and nut Place the washer tank onto the washer tank holder and lead the harness throught the original hole ...

Page 72: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 72 Lead the harness from washer tank to the UTV main fuse box ...

Page 73: ...CAN AM COMMANDER 1000 LIMITED HardCabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 73 Uninstall the centrall UTV s panel and save screws carefully ...

Page 74: ...ardcabs com 74 Lead the harness No 1 from the fuse box to the dashboard centrall tunnel Take out the blind from the swith panel and cut bigger hole for included switch pull the harness branch No 1 throught the hole Connect the harness branch No 1 with the switch in accordance with the picture and insert switch in hole ...

Page 75: ...Cabs 630 324 8585 www hardcabs com 2464 Wisconsin Ave Downers Grove IL 60515 info hardcabs com 75 Insert the switch with connected harness into the hole and press gently to correct position Drill hole ø20mm red circle into the dashboard ...

Page 76: ...ve Downers Grove IL 60515 info hardcabs com 76 Pull the harness branch No 3 throught the hole from previous page and lead the branch red arrows around the front left part of the roller cage Lead the branch red arrows from the left upper corner to the wiper motor arround the roller cage ...

Page 77: ...rove IL 60515 info hardcabs com 77 Uninstall the wiper motor cover from the wiper motor Connect the harness branch No 3 with the wiper motor connector And place the cover back Lead the harness branch No 2 from the dashboard tunnel to the main electric box on the bottom side of the driver dashboard ...

Page 78: ...from his position NO CUT and connect the harness branch No 2 with the original harness by included thief connectors Connect one red and one black wire from original harness with one red and one black wire from wiper washer harness Don t cut connectors from wiper washer harness You have to isolate the harness connectors by isolating tapes to prevent short circuits SEE NEXT PAGE ...

Page 79: ...ners Grove IL 60515 info hardcabs com 79 Pull the washer hose from the wiper arm throught the bushing in the front upper ledge Connect the harness washer hose with the wiper arm washer hose by washer tube Detail view to washer tube Fill the washer liquide to the washer tank before first usage ...