Diamond Products CC5049D, Operator'S Manual

TABLE OF CONTENTS 

Air Pre-Cleaner Upgrade (Optional) .................................................................................................. 38 
Onboard Blade Storage (Optional) .................................................................................................... 38 
Pointer Rope Recoil (Optional) ......................................................................................................... 38 

Maintenance ......................................................................................................................................... 39 

General ............................................................................................................................................. 39 
Maintenance Tools ............................................................................................................................ 39 
Pre Maintenance Preparations .......................................................................................................... 39 
Rear Cover Screen ........................................................................................................................... 39 

Removal of Rear Cover Screen ..................................................................................................... 39 
Installing the Rear Cover Screen ................................................................................................... 39 

General Cleaning .............................................................................................................................. 39 

Cleaning Techniques ..................................................................................................................... 39 
Radiator ......................................................................................................................................... 40 
Control Panel ................................................................................................................................. 40 
Display Screen .............................................................................................................................. 40 
Engine ........................................................................................................................................... 40 

Part Lubrication ................................................................................................................................. 40 
Post Cleaning .................................................................................................................................... 40 

Service Schedule .................................................................................................................................. 41 
Daily Service ......................................................................................................................................... 42 

Check Engine Oil Level ..................................................................................................................... 42 
Check Fuel Level .............................................................................................................................. 42 
Hydraulic System .............................................................................................................................. 42 

Check Hydraulic Fluid Level for Hydro Pump Assembly ............................................................... 43 
Adding Fluid to the Hydraulic Lift Pump ........................................................................................ 43 

Check Radiator Coolant Level .......................................................................................................... 43 
Check and Clean Blade Guard Spray Tubes .................................................................................... 44 
Lubricate the Blade Shaft Bearings ................................................................................................... 44 
Check Air Cleaner Restriction Indicator ............................................................................................ 44 

25 Hour Service .................................................................................................................................... 44 

Inspect Belts ...................................................................................................................................... 44 
Lubricate the PTO Bearings .............................................................................................................. 45 

50 Hour Service .................................................................................................................................... 45 

Drain the Fuel/Water Separator Filter ............................................................................................... 45 
Drain Water from the Fuel Filter ........................................................................................................ 45 
Lubricate the Hydraulic Cylinder Pivot Pin ........................................................................................ 45 
Lubricate Front Axle Bearings ........................................................................................................... 46 
Lubricate the Optional Bogie Wheel .................................................................................................. 46 

250 Hour Service .................................................................................................................................. 46 

Clean the Air Cleaner Element .......................................................................................................... 46 
Replace Engine Oil and Filter ........................................................................................................... 47 

500 Hour Service .................................................................................................................................. 48 

Replace Hydraulic Oil and Filter ........................................................................................................ 48 
Replace the Fuel/Water Separator Filter ........................................................................................... 48 
Replace the Fuel Filter ...................................................................................................................... 49 
Replacing the Outer Primary and Inner Safety Filters ....................................................................... 49 

1000 Service Hours .............................................................................................................................. 50 

Replace Radiator Coolant ................................................................................................................. 50 

1500 Service Hours .............................................................................................................................. 51 

Replace Engine Crankcase Breather Element .................................................................................. 51