Diamond C-LINE 40, Instruction Manual For Use And Maintenance

Page 1: ...Mod HBM 40 V Production code ZZZTK40A3853C 11 2008 ...

Page 2: ...INSTRUCTION MANUAL FOR USE AND MAINTENANCE PLANETARY MIXER MODEL C LINE 40 60 04 11 2008 ...

Page 3: ...nd safety hazards 17 24 7 Safety signs symbols 25 26 1 Transport handling and storage 27 2 Preparing the room Installing the machine 28 3 Start up use and adjustments 29 35 SECTION B 4 Operating faults and possible solutions 36 37 5 Food hygiene and cleaning 38 6 Maintenance and checks 39 41 7 Replacing worn parts 42 SECTION C 1 Emergency situations 43 2 Decommissioning scrapping 44 SECTION D 1 Ho...

Page 4: ...ility 21 Maintenance and checks 39 41 Operating faults and possible solutions 36 37 Preparing the room Installing the machine 28 Preventive measures against electrical hazards 22 Preventive measures against health and safety hazards 17 24 Preventive measures against mechanical hazards 18 Preventive measures against noise hazards 24 Preventive measures to guarantee hygiene 23 Replacing worn parts 4...

Page 5: ...xer TEKNO 40 60 3 INTRODUCTION GENERAL WARNINGS AND WARRANTY RULES CAREFULLY READ THIS INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE OBSERVE ALL SAFETY REGULATIONS AND INSTRUCTIONS DURING OPERATION OF THE MACHINE ...

Page 6: ...anual provides information on the technical specifications and scheduled use of the machine instructions indications information on handling installation assembly adjustment and use in addition to information on personnel training in order to facilitate maintenance work troubleshooting ordering of spare parts residual risk assessment etc This manual forms an integral part of the MACHINE which is D...

Page 7: ...are kindly requested to notify the manufacturer of the address of the new owner for the above mentioned purpose The manufacturer accepts no liability in the event of the following a inappropriate use of the machine or use by personnel not trained to operate professional machines b use not in compliance with specific national regulations c incorrect installation d power supply faults e lack of main...

Page 8: ...E IDENTIFICATION DATA Fig 1 shows the plate affixed to the machine in the position indicated by the arrow in Fig 2 The plate containing all the data necessary for identifying the machine is made of aluminium with the wording punched and screen printed to make it indelible Fig 1 Fig 2 ...

Page 9: ...Planetary mixer TEKNO 40 60 7 SECTION A POINT 2 TECHNICAL SPECIFICATIONS The main technical specifications of the machine are illustrated in Fig 3 and shown in the table on the following page Fig n 3 ...

Page 10: ... OPERATING LIMITS Product to be obtained Amount of ingredient Min Max 40 L Min Max 60 L Speed Tool to be used 1 st 30 2 nd 60 3 rd 125 Dough with 50 water Flour kg 2 12 3 18 x Spiral Special bread Flour kg 2 9 3 13 x x Spiral Pizza Dough kg 2 10 3 15 x Spiral Dough for cakes Flour kg 2 10 3 15 x x Spiral Paddle Sugar dough Flour kg 2 9 3 15 x x Spiral Paddle Dough for croissants Flour kg 2 9 3 15 ...

Page 11: ...ed above constitutes a hazard both for the user and the machine Likewise failure to comply with the procedures for installation and or use of the machine specified in Section B points 2 and 3 can injure the operator and damage the machine SECTION A POINT 4 MACHINE DESCRIPTION TECHNICAL FEATURES The machine consists basically of a structure containing the motor parts and control devices a stainless...

Page 12: ... protective grid made of stainless steel Sturdy reliable and silent mechanical components due to the adoption of a mixed drive system combining belts and special steel treated and ground gears with oiltight lubrication The machine is available with electronic stepless speed variator or with three working speeds Electronic panel N B further details of the machine and illustrations are provided in S...

Page 13: ...neral motor KM1 Contactor KM2 Contactor KM3 Contactor KM4 Contactor TC1 Transformer HLL Power on led SQG Grid safety microswitch SQV Grid safety microswitch SBE Emergency push button QM1 Automatic switch FT1 Secondary fuse FT2 Secondary fuse FT3 Primary fuse POWER BOARD SYMBOLS SYMBOL DESCRIPTION EARTH DANGER LIVE PARTS PE OUTER PROTECTION WIRE TERMINAL ...

Page 14: ...Planetary mixer TEKNO 40 60 12 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS WIRING DIAGRAMS FOR THREE SPEED VERSION ...

Page 15: ...Planetary mixer TEKNO 40 60 13 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS WIRING DIAGRAMS FOR SPEED VARIATOR VERSION ...

Page 16: ...Planetary mixer TEKNO 40 60 14 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS ...

Page 17: ...rectives Detailed instructions information and illustrations concerning said protections and devices are provided below to enable the machine user to work under the safest possible conditions Due to its importance this topic is also discussed in the specific points below concerning USE MAINTENANCE REPAIR etc PREVENTIVE MEASURES AGAINST MECHANICAL HAZARDS The following danger areas have been identi...

Page 18: ...his condition is guaranteed by a safety device To restore the working cycle close the safety grid and press the start button on the control panel This guard encloses a stainless steel grid which covers fully the dangerous moving area It has been designed following the current EEC rules and sized in such way not been able to acceed to the moving parts IMPORTANT For any cleaning maintance lubricatin...

Page 19: ...ECT contact with live parts the following electrical current danger sign is affixed to the protective panel s To protect against INDIRECT contacts all the metal masses are connected via a yellow green wire to the PE terminal in the F M box to which the yellow green wire of the multi pole power supply cable is also connected Via the plug socket connection this wire MUST guarantee electrical continu...

Page 20: ...ts or parts of the machine that may come into contact with the above food products or are in the so called DIRTYING OR SPLASH AREA are made of OVEN PAINTED STEEL PREVENTIVE MEASURES AGAINST NOISE HAZARDS When the machine is operating empty which is considered the most unfavourable condition it emits a weighted equivalent continuous acoustic pressure level lower than 70 dB A As it is not possible t...

Page 21: ...igned to draw the operator s attention to possible hazards and to ensure his safety SYMBOL DESCRIPTION SYMBOL DESCRIPTION DO NOT REMOVE THE SAFETY DEVICES DANGER PARTS UNDER VOLTAGE CAUTION FOLLOW THE INSTRUCTIONS VOLTAGE TOOL INSTRUCTIONS OTHER WARNINGS ON THE MACHINE SYMBOL DESCRIPTION EARTH BOWL AND TOOL ROTATION DIRECTION PE OUTER PROTECTION WIRE TERMINAL ...

Page 22: ...L SYMBOLS FOR SPEED VARIATOR VERSION Fig 1 1 Start button with led for switch on 2 Timer 3 Emergency switch 4 Speed variator CONTROL PANEL SYMBOLS FOR SPEED VARIATOR VERSION Fig 2 4 Start button with led for switch on 5 Timer 6 Emergency switch ...

Page 23: ... The operators in charge of handling the load must be qualified and adequately trained Store the machine in a dry ventilated room and cover it with a protective sheet Unloading the machine with a forklift truck Stage 1 unload the machine from the lorry in its packaging see Fig 13 Stage 2 lay the machine on the ground Stage 3 unpack and lift the machine by means of the forklift truck until the pall...

Page 24: ...ed in Section A point 1 and the overall dimensions given in Section A point 2 should be taken into account You should also remember to adjust the feet to ensure that the machine is level as explained in Section A point 6 An area of approximately 50 cm must be left free all around the machine for use and maintenance The normal working position is not established beforehand The machine is designed t...

Page 25: ...top button 9 make sure you have set the external power supply switch to 0 and invert the two wires R and S as shown in Fig 16 The following pages contain figures and keys to help illustrate the start up sequences CAUTION Never fill the bowl beyond the capacity indicated by the manufacturer as this can seriously damage the machine drive system The manufacturer accepts no liability for any damage ca...

Page 26: ...rking phase When time is due the machine will automatically stops even by pushing START button it won t run again In order to make the mixer starting again it is necessary to select once more the timer or to set it on manual working 1 and push START 4 th operation It is possible to incease or decrease the machine speed acting on powermeter 4 Fig 1 pag 19 Use the graduated scale of this powermeter ...

Page 27: ...ime during the working phase To stopo working it is possible to push on the emergency switch remind to release it in order to restore the mixer or to move up the safety grid 4 th Timer can be set on manual position 1 and in this case is OFF or in position timer working 2 Set a desired speed set the necessary working minutes by the graduated scale 3 It is possible to change the machine speed at any...

Page 28: ...ment of the bowl arm Lubricate the sliding bars instructions follow see Fig 19 3 After plugging in the power supply and setting the MASTER switch to position 1 the POWER signal does not light up on the control panel No power at the socket or the socket is faulty A fuse may have blown Check the socket Replace the fuse 4 The power supply is plugged in the MASTER switch is on and the POWER signal on ...

Page 29: ...n adjustment screw E until the required tension is reached Re tighten the three screws D re position the cover A and refit the four screws C Fault 2 fig 19 fig 19 A Using a 10 mm spanner remove the two protections at the top A and bottom B Clean any remains of oil on the two lifting bars C with a rag Lubricate with oil If movement is still blocked after this operation you are advised to repeat the...

Page 30: ...lean the bowl the tool and the protective grid i e the stainless steel elements in the Food Area Use plastic tools or clean with a cloth soaked in water Never use metal tools and or abrasive products ONCE A MONTH clean the control panel and the painted parts using warm water max 40 C Never use metal tools and or abrasive products ONCE A YEAR general cleaning of the machine Ref no Elements parts to...

Page 31: ...elow ONCE A DAY check that the protections and safety devices are in efficient working order by operating and visually inspecting them WHEN NECESSARY check the drive belt tension adjust the bowl lifting slide blocks and lubricate with grease EXTRAORDINARY MAINTENANCE AND CHECKS Due to their delicate and complex nature extraordinary maintenance and checks must be performed by the manufacturer or qu...

Page 32: ...in efficient working order Check safety devices WHEN NECESSARY Adjust drive belt tension instructions and figures follow Grease bowl lifting system Replace worn parts or broken elements Check and adjust protections and safety devices The power supply cable must be replaced as soon as the outer insulation becomes damaged ONCE A YEAR General checks and controls on the condition and efficiency of the...

Page 33: ...fter which the machine can be re started and the protections re fitted If necessary contact the manufacturer s after sales service or qualified personnel for the above operations If you notice current dispersion when you touch the metal parts of the machine immediately unplug the machine from the socket interlocked by a switch and call an electrician or the manufacturer s after sales service SECTI...

Page 34: ...r of manufacture of the machine on machine identification plate Shipment method required Address of purchaser SECTION D POINT 2 HOW TO CHOOSE SPARE PARTS Identify the part to be ordered in the assembly drawings Note the reference code page edition of the manual or date on the cover All technical information given in this manual is intended as a guide only The manufacturer reserves the right to mak...

Page 35: ...tic safety grid 40 Lt VE TK 60 600 bowl 60 Lt 01 03 242 Plastic safety grid 60 Lt 2 08 05 228 Red socket 3P hearth 10 08 05 174 switch 08 05 235 bleu socket 2P hearth 3 08 05 223 Cable plug 4 01 03 164 Boule end handle 5 LU TKE 40009 Safety grid 40 Lt LU TKE 60009 Safety grid 60 Lt 6 08 05 182 Switch box 7 structure 8 01 03 240 Thermoformed ABS cover ...

Page 36: ...05 Tool shaft 40 Lt 5 FR 01 01 325 Tool gear 40 Lt 01 01 776 Tool shaft 60 Lt FR 01 01 343 Tool gear 60Lt 3 FR 03 01 097 wheel 40 Lt 6 04 01 022 bearing 40 60 Lt FR 03 01 099 wheel 60 Lt Ref CODE DESCRIPTION Ref CODE DESCRIPTION 1 TT 01 01 329 Inside toothed wheel 40 Lt 3 01 01 1089 Central shaft 40Lt TT 01 01 342 Inside toothed wheel 60 Lt 01 01 1090 Central shaft 60Lt 2 04 01 020 bearing ...

Page 37: ... 17 04 005 Hoisting rod 60 Lt 2 Hoisting lever 3 01 01 448 Cam microswitch 4 Bowl rotation pin 5 VEFRTKE400 04 Shaft support 6 08 05 344 Microswitch body Threated microswitch head 7 01 01 450 Hositing lever plug 8 13 31 001 Hoisting tie rod 9 04 20 005 Self lubricating washer ...

Page 38: ...Planetary mixer TEKNO 40 60 36 Ref CODE DESCRIPTION Ref CODE DESCRIPTION 1 VE 19 34 007 Motor support 2 08 01 070 motor 3 Motor pulley 4 05 25 015 Transmission belt ...

Page 39: ... Ref CODE DESCRIPTION Ref CODE DESCRIPTION 1 04 20 016 Self lubricating washer 7 Self lubricating washer 2 Bowl stopper pin 8 3 Bowl stopper 9 4 08 05 345 Microswitch pin 10 5 08 05 344 Microswitch body 11 6 Arm deplacement shaft 12 ...

Page 40: ...227 Wheel protection 60 Lt 2 VE TKE 60003 Hoisting arm 60 Lt 01 03 226 Wheel protection 40 Lt VE TKE 40003 Hoisting arm 40 Lt 3 19 13 093 Bwol supportino plate 60 Lt 19 13 085 Bowl supportino plate 40 Lt 4 19 17 216 Lower safety panel 40 60 Lt 5 19 17 215 Panel behind bowl 60 Lt 19 17 214 Panel behind bowl 40 Lt ...

Page 41: ...Planetary mixer TEKNO 40 60 39 Ref CODE DESCRIPTION Ref CODE DESCRIPTION 1 01 01 451 Safety grid stopper 5 Grid stopper 2 01 03 084 Plastic screw cover 3 Hoisting shaft washer 4 18 06 001 Gas spring ...

Page 42: ...Planetary mixer TEKNO 40 60 40 Ref CODE DESCRIPTION Ref CODE DESCRIPTION 1 04 02 004 bearing 2 Pulley spacer 3 05 01 031 pulley 4 ...

Page 43: ... 01 03 222 Comands label VV 40 Lt 6 08 11 002 timer 01 03 235 Comands label 3V 40 Lt 7 08 05 199 Light holder 01 03 223 Comands label VV 60 Lt 01 03 236 Comands label 3V 60 Lt 2 08 05 032 Light 3 LU 01 01 749 Button potentiometer 4 01 03 086 Black cap 5 08 05 195 Red mushroom ...

Page 44: ...Planetary mixer TEKNO 40 60 42 Ref CODE DESCRIPTION Ref CODE DESCRIPTION 1 08 05 203 contacts 3 08 05 198 contacts 2 08 05 297 potentiometer 4 08 11 001 Timer ...

Page 45: ...Planetary mixer TEKNO 40 60 43 Ref CODE DESCRIPTION Ref CODE DESCRIPTION 1 transformer 08 05 248 1 Inverter 380 V 2 Cutoff switch 3 contact 4 08 05 253 1 Inverter 220 V ...