Diamond HE-2000, Assembly Instruction Manual

Page 1: ...Part No 1902142 Version 07 05 2019 FIBER OPTIC CONNECTORS HE 2000 ASSEMBLY INSTRUCTION ...

Page 2: ..._____________________________________2 2 HE 2000 CONNECTOR SET _____________________________________________________________ 5 3 SAFETY REQUIREMENTS______________________________________________________________ 10 4 CABLE PREPARATION_________________________________________________________________11 5 MEASUREMENT METHOD IL____________________________________________________________27 ...

Page 3: ... 1075632 Crimpring Pliers HE 2000 1081071 Crimping pliers AF8 with adapter Positioner UH2 5 1 Introduction 1 INTRODUCTION This document describes the preparation of cable after splicing the alberino fusion Cables that can be spliced to the connectors must have the following characteristics cables with ø 250μm primary coating and 900μm secondary coating cables with ø 1 6 to 8 0mm jacket 1 1 EQUIPME...

Page 4: ...or 2 crimping machine 1041831 Service polishing arm E 2108 6 APC 000 002 193C000 HE 2000 Termini Service APC polishing arm for cable version Optional Accessory for polishing arm 000 002 214C000 Modified E 2000 body 1072556 E 2000 assembly tool 1075931 Crimping sleeve mounting device 1049773 Wrench 12mm 1072536 Wrench 19mm Wrench 21mm 1 Introduction ...

Page 5: ...w pin guide mounting demounting tool 1074654 Termini extractor 1074680 Termini assembler 1900109 Marker Pen 1900216 Marker Pen Edding 780 1020537 Ruler L 150mm 1071976 Tube Stripper 3 5 5 mm 1075858 Ferrule puncher for pushing ferrule out of the body 1075624 Needle 6mm 1 Introduction ...

Page 6: ...HE 2000 Standard_e 5 2 HE E 2000 CONNECTOR SET MINI BREAKOUT VERSION 2 Connector Set ...

Page 7: ...HE 2000 Standard_e 6 2 1 HE E 2000 CONNECTOR SET METAL TUBE VERSION 2 Connector Set ...

Page 8: ...e 70 1 Antirotation 80 1 Ferrule 90 1 Termini crimp version 100 1 Termini fiber version 110 1 Protective cap 120 1 DM4 adapter 130 1 Hollow pin guide 140 1 Ceramic sleeve holder 150 1 Electrical contact protection 160 1 Female electrical contact 170 1 Male electrical contact 180 1 Heat shrink sleeve 2 2 PLASTIC OR INOX TUBE VERSION 2 Connector Set ...

Page 9: ...e 40 Termini crimp version 50 Tremini fiber version 60 Protective cap 70 Assembled ceramic sleeve 80 Hollow pin guide 90 Ceramic sleeve holder 100 Electrical contact protection 110 Female electrical contact 120 Male electrical contact 130 Heat shrink sleeve 2 3 PM VERSION 2 Connector Set ...

Page 10: ...HE 2000 Standard_e 9 Item Quantity Description 10 1 Nut 20 1 Inox Washer 30 1 Plastic Washer 40 1 DM 4 50 1 O Ring 60 1 HE 2000 Bulkhead 70 1 Bronz Ring 2 4 HE 2000 BULKHEAD 2 Connector Set ...

Page 11: ...et any residue on your skin and avoid touching your eyes CAUTION When using blades handle with extreme care CAUTION Never look directly into a laser light when handling a fault finder or optical equipment During the preparation determine which type of cable will be used SM or MM in order to prepare the fiber and the material correctly 3 Safety requirements ...

Page 12: ...ted towards also the crimping ring 60 must be inserted with the larger internal diameter directed towards the ring 50 so that it enters in the crimping ring 60 Strip about 50 mm with a Jokari stripper Open the outer jacket about an additional 50 mm using the internal ripcord Cut the first 20 mm cable stripped with the side cutter stripper this to prevent using part of eventually damaged fibers You...

Page 13: ...dstartthestrippingprocedure Cut the cable according to the measurement indicated on the drawing Using a stripping plier or a thermal stripper strip the 900µm coating to the measurement indicated on the drawing Mounting tube This operation may be done by hand For bigger quantities we advise the mounting device Drawing N 000 002 194C000 Take care to mount the proper guide depending if you mount Inox...

Page 14: ...s PROG1 Carry out the 1 crimping process fallow the user manual Minicompact For machine fibre cutting fallow the user s manual automatic fiber cutter machine For hand cutting fallow the user s manual crocodile alberino titanium Carry out the 2 crimping process according to the user s manual active core alignment Use the ferrule holder P N 1069194 4 Cable preparation ...

Page 15: ...olishtheferrulesusingE 2000 service h2 h6 polishing arms you need to mount special E 2000 bodies Drawing number 000 002 214C000 AssemblyprocedureoftheE 2000 bodyusingmounting tool P N 1058895 see user manual crocodile fusion for Zeus D50 Polishing Polishing is performed using E 2000 service h2 h6 polishing arms Fallow polishing process as for titanium Crocodile 1mm 4 Cable preparation ...

Page 16: ...ing the front face geometry DAISI take the ferrule out from E 2000 body To remove the ferrules from the E 2000 body proceed as follows Place the service adapter P N 1010334 on the body Take the ferrule extractor P N 1074651 Slide the fiber in the instrument s slit Push the instrument into the Body until it clicks Hold the fiber and pull the ferrule out with the help of ferrule puncher P N 1075858 ...

Page 17: ...h alcohol apply a layer of glue on the cable jacket surface Place the fiber holder into the thermal stripper to strip the fiber Thestrippedfibremustbecleanedwithatissuedampened with99 IsopropylalcoholorwiththeSticklerConnector Cleaner A properly cleaned fiber is necessary for a successful cleave and splice 4 Cable preparation ...

Page 18: ... red dot Once the termini is half way in release the lever and push the termini all the way till it clicks Removethecapfromoneferrulebeingverycarefulnotto bump its front face into the termini edges and damage it Hold the fiber about 1 5 inches from the ferrule s front and rotate it so that the key faces up Carefully insert the ferrule into the termini until it clicks If all the parts are properly ...

Page 19: ...1 Slide the fiber in the instrument s slit Push the instrument into the termini until it clicks Hold the fiber and pull the termini out as shown in the picture As soon as you have pulled out the ferrule protect it with the cap In case you have a termini polishing arm you may directly Re Polishing without dismantling the ferrule Remove the cap from termini being very careful not to bump its front f...

Page 20: ...reful not to bump its front face Align the notch on the DM 4 adapter 150 and the key of the terminiasshownonthedrawingandslideinthelattertillitclicks Be careful that the fiber number matches the letter engraved on the connector body The mapping order is as follows Green fibre pos A Orange fibre pos B Blue fibre pos C Brown fibre pos D To avoid damaging the fiber do not push the termini by applying...

Page 21: ... look like when the body assembly are installed Insert the assembled parts in the HE 2000 body The two wings of the spacer 110 will snap into the appropriate seats of the Body Lock the inner nut 100 with a 12mm wrench the nut must be secured The flat surface should be facing upwards Place the brass ring 40 and the rubber ring 30 in abutment tighten using a 19mm wrench the outside nut 20 on the HE ...

Page 22: ...t the wing of the termini are oriented horizontally parallel to the axis of the DM 4 adapter insert To remove the termini from the DM 4 adapter Diamond Insert use the termini extractor 1074654 Hold it with its hook facing downwards Slide the extractor in the slot above the termini until the front end can t go no further To avoid breaking the extractor move it straight in and out and not up or down...

Page 23: ...cable cover Kevlar backwards Insert the protection sleeve 20 between the secondary coating and the cable jacket as shown on the drawing until the end is placed flush with the cable jacket This is to prevent the secondary coating from being damaged micro bending caused by crimping the sleeve 30 on the cable jacket The tool 1066753 makes insertion of the protection sleeve easier Insert the protectio...

Page 24: ...ed continue the procedure as described on section channel connector To conclude short the Kevlar about 5mm and put the crimping ring 30 into the right position by using the crimping pliers 1056892 crimp the sleeve in three steps with Hexagon slot 1 2 and 3 At this point your ferrules should look like this Repeat sequence for all 4 ferrules Insert the nut 10 the ring 70 the metal washer 20 and rubb...

Page 25: ... pin guide 100 in the corresponding tool The Hollow pin guide are inserted only in slots A and C Turn counterclockwise 90 to fasten it into the body Check Check that the wing of the termini are oriented horizontally parallel to the axis of the DM 4 adapter insert Align the termini with the notch facing upwards the alignment will be guaranteed by the pin inserted in the preassembled interface 60 60...

Page 26: ... heat shrink tube and protection b Strip la cable jacket of the cable approx 4mm Spread a drop of Hysol 0151 adhesive on the electrical contact 4 Cable preparation P N Crimping pliers AF8 with adapter Positioner UH2 5 1081071 Insert the wire in the contact and crimp with the special crimp pliers Pay attention that the selector is on AWG corresponding to the correct cable to be crimped Hysol 0151 ...

Page 27: ... it with an air gun min Tmin 175 C Mount the electrical cord in the contact and insert it into the assembled body taking care to the orientation Mount the electrical cord into the termini 150 taking care to the orientation Align the notch on the DM 4 adapter and the key of the termini Then slide till it clicks Female contact Protection Male contact ...

Page 28: ...cated in paragraph 6 For so called reference connectors and bulkheads MIL 38999 HE 2000 see details in paragraph 21 1 6 21 1 6 Technical abbreviations and symbols Abbreviations Symbols Definitions Reference connector MIL 38999 HE 2000 1 REF DUT Connectors MIL 38999 HE 2000 under test Reference Bulkhead MIL 38999 HE 2000 1 REF DUT Bulkhead MIL 38999 HE 2000 under test Generic connector on reference...

Page 29: ... the fanout is represented 21 2 2 Measurement method for fanout with MIL 38999 HE 2000 bulkhead a Reference measurement LS PM b DUT measurement 1 1 1 For simplicity only one side of the fanout is represented 21 2 3 Measurement method for patchcords with MIL 38999 HE 2000 connectors a Reference measurement LS PM b DUT measurement 1 1 1 For simplicity only one side of the fanout is represented LS PM...