Diamondback 1000SR, Reference Information

7

Assembly Instructions

Tools Required

:  

5mm Allen key wrench (included)
6mm Allen key wrench (included)
Phillips head screwdriver
Two open-ended adjustable wrenches for seat slide adjustment.

The assembly drawing on the preceding page highlights each step for easy identifi cation.  Bolts, screws, 
and washers in the included hardware kit are arranged according to each step below.  

Step 1:  Rear Stabilizer Bar

Place rear stabilizer bar onto the rear of the frame as illustrated and align the bolt holes. Insert and tighten 
the two M8 x 25mm bolts, making sure to include a fl at and split lock washer on each bolt.

Step 2:  Console Mast & Handlebar

Install the console mast:

2-1. 

Slide console mast cover onto bottom of console mast.  

a. 

Connect both the main wire harness and the hand pulse harness in the main frame to the two 

b. 

wire harnesses in the bottom of the console mast.  Each plug is keyed to fi t in only one direction; 
do not try to force the plugs into the sockets as this may bend the pins.
Install the console mast by sliding it over the receptor in the main frame, making sure to tuck the 

c. 

extra wire from the wiring harness into the mast to prevent it from getting crushed.  Insert and 
tighten two round head M8 bolts into the front of the mast.  Make sure to include fl at washers on 
each of the bolts.
Insert and tighten four M8 x 16mm fl at head bolts into the side of the mast.

d. 

Snap console mast cover into top of sidecase. 

e. 

Fasten the handlebar on to the console mast by sliding the bracket in the middle of the handlebar 

2-2. 

over the bolt holes in the console mast.  Be careful not to move the bracket around too much on 
the mast to avoid scratching the mast.  Secure the handlebar to the mast with the four round head 
M8 x 16mm bolts, making sure to include a fl at and split lock washer on each bolt.

Step 3:  Console & Bottle Holder 

Connect the plugs from the main wiring harness and hand pulse harness to the sockets on the 

3-1. 

backside of the con¬sole circuit board.  Each plug is keyed to fi t in only one direction- do not try to 
force the plug into the socket as this may bend the pins.  Then, fasten the console to the console 
mast with four M5 x 12mm screws.
Place the bottle holder on the console mast. Insert and tighten two M5 x 12mm screws.  Insert the 

3-2. 

water bottle into the bottle holder.  

Step 4:  Rear Handlebar

Install the rear handlebar onto the seat frame. Insert and tighten the four M8x16mm bolts, making sure to 
include a fl at and split lock washer on each bolt.

Step 5:  Seat & Seat Back

Undo the two screws holding the plastic rear endcap to the back of the seat track.  Slide the end-

5-1. 

cap off the seat track.
Undo the bolt holding the seat bumper to the side of the seat track.  Remove the seat bumper. 

5-2. 

1000Sr OM.indd   7

1000Sr OM.indd   7

7/7/2008   2:27:57 PM

7/7/2008   2:27:57 PM