background image

OPERATOR’S MANUAL

IntelliAg PDC User Level 1

11001-1510-200904

24 / TROUBLESHOOTING & ALARMS

220

Row Sensors Installed 
Incorrectly Alarm

ROWS ARE NOT DETECTED 
SEQUENTIALLY ON A MODULE.
1. Incorrect seed row connections.

2. Defective seed sensor.

3. Defective module or damaged module 
harness.

1. Verify seed sensors are connected 
sequentially on all modules as instructed in 
installation.
2. Inspect seed sensor for damage or 
replace.
3. Inspect module and/or module harness 
for damage. Replace if necessary.

221

Channel Invalid State 
Alarm

1. Internal system software error.

1. Cycle system power Off/On. If condition 
persists, contact DICKEY-john Technical 
Support (1-800-637-3302) or DICKEY-john 
Europe (011-22-141-192189).

222

Channel Setup Height 
Error Alarm

1. Implement hydraulic system malfunction.

2. Defective control valve.

3. Incorrect feedback sensor installation.

4. Defective feedback sensor.

5. Limit Max Output set too low.

1. Verify implement hydraulic system 
operation.
2. Inspect control valve for damage. 
Replace if necessary.
3. Verify correct installation of the feedback 
sensor.
4. Inspect feedback sensor for damage or 
replace.
5. Set Limit Max Output to a higher PWM% 
on the Valve Calibration screen. Perform a 
new valve calibration.

223

Channel Max Feedback 
Unreachable Alarm

1. Limit Max Output set too low.

2. Incorrect feedback sensor installation.

3. Defective feedback sensor.

1. Set Limit Max Output to a higher level on 
the Valve Calibration screen. Perform a 
new valve calibration.
2. Verify correct installation of the feedback 
sensor.
3. Inspect feedback sensor for damage or 
replace.

224

No Channel Gain Steps 
Calculated Alarm

1. Implement hydraulic system malfunction.

2. Defective control valve.

3. Incorrect feedback sensor installation.

4. Defective feedback sensor.

1. Verify implement hydraulic system 
operation.
2. Inspect control valve for damage. 
Replace if necessary.
3. Verify correct installation of the feedback 
sensor.
4. Inspect feedback sensor for damage or 
replace.

225

Hopper Sensor Low 
Alarm

1. Incorrect logic level setting on the 
Hopper Setup screen.
2. Dirty or defective hopper sensor.

3. Defective module harness or module

4. Hopper empty

1. Verify correct logic level setting on the 
Hopper Setup screen.
2. Clean/inspect hopper sensor. Replace if 
necessary.
3. Inspect harness and module for damage. 
Replace if necessary.
4. Fill hopper.

226

RPM Sensor High Limit 
Exceeded Alarm

SENSED RPM EXCEEDS THE HIGH 
ALARM SETTING ON THE RPM SETUP 
SCREEN.
1. Implement malfunction or incorrect 
setup.
2. Defective RPM sensor.

3. Defective module.

1. Verify proper implement operation/setup.

2. Inspect RPM sensor for damage. 
Replace if necessary.
3. Inspect module for damage. Replace if 
necessary.

ALARM 
#

ALARM

PROBABLE CAUSE

CORRECTIVE ACTION

Summary of Contents for IntelliAg

Page 1: ...an 3 Singulation Average Population 4 Material Name 4 Population Max Row 4 Population Min Row 4 Pre Operating Preparation 5 Pre Defined Constants 5 Fill Disk 5 System Operation 7 Start 7 Stop 7 Operat...

Page 2: ...M 14 CH Pulse Count 14 CH Freq Filt 14 Freq REL GSPD 14 Freq Dig GSPD 14 Freq Press 1 14 IO Hopper 1 14 IO Imp Lift 15 APP ID 15 Sol PWR Volt 15 ECU PWR Volt 15 Snsr PWR Volt 15 Gnd Volt 15 Diagnostic...

Page 3: ...the event of a power failure Full screen alarms identify abnormal or failed operation on all enabled system component controls MAIN WORK SCREEN The Main Work screen is divided into 4 areas Figure 1 1...

Page 4: ...en and increases or decreases when the Material Increase Decrease button is pressed during Operate mode IMPLEMENT LIFT SWITCH When an implement lift switch is installed the Main Work screen will ident...

Page 5: ...he box next to the data item Only accumulators on the currently displayed screen can be reset Accumulators are reset independently and can only be reset when the master switch is OFF Once an accumulat...

Page 6: ...screen POPULATION MAX ROW Pop Max Row displays the seeding row with the maximum population in seeds per acre or seeds Ha The value to the left side displays the current row number The value on the rig...

Page 7: ...This ensures no voids are left in the field when starting to plant 1 From the Main Work screen press the Fill Disk button 2 Raise the implement 3 With brakes locked and transmission in the park positi...

Page 8: ...OPERATOR S MANUAL IntelliAg PDC User Level 1 11001 1510 200904 6 PRE OPERATING PREPARATION...

Page 9: ...n the implement is down and the master switch is in the On position the machine is fully operational All necessary precautions must be taken to ensure user safety Failure to practice all necessary cau...

Page 10: ...aterial Increment can be pressed several times to increase the target rate by the specified amount for every actuation until the maximum rate value or preset value is reached The active channel materi...

Page 11: ...low instant seed flow when the control is turned on The seed meters will rotate on ALL ACTIVE planter control channels one revolution and then stop Performing a fill disk is recommended at every syste...

Page 12: ...harge ground speed has been exceeded If ground speed stops while in precharge mode the feature will abort A precharge alarm will display any time the preset feature is established or changed and the m...

Page 13: ...when the channel will turn ON Figure 5 FLUSH ENABLE NOTE Flush Enable will abort if the button is pressed during a Precharge state The Flush Enable feature is typically used to begin dispensing mater...

Page 14: ...OPERATOR S MANUAL IntelliAg PDC User Level 1 11001 1510 200904 12 SYSTEM OPERATION...

Page 15: ...of the items on the screen can be edited However the Channel Pulse Count data can be reset The system may be active while the Diagnostic screen is displayed Press the Diagnostics button to access the...

Page 16: ...REQ REL GSPD The Frequency Reluctance Ground Speed value is the reluctance sensor output signal in hertz hz This value is present when ground speed is provided by a reluctance sensor connected to the...

Page 17: ...e leg of the system and is used to power modules and sensors This value will generally be equal or nearly equal to the tractor battery voltage SNSR PWR VOLT The Sensor Power Voltage value is the detec...

Page 18: ...ase the PWM signal and close the valve The Decrement button must be pressed repeatedly to decrease the PWM signal to the valve Each press will decrease the signal by 2 hertz hz 7 The active channel is...

Page 19: ...can only be cleared by a Level 2 or Level 3 User ALARM LOG The Alarm Log screen provides a list of specific alarms that have been issued during system operation Information displayed on the Alarm Log...

Page 20: ...AGNOSTICS Figure 9 Alarm Log Screen ALARM DETAIL 1 To view specific alarm details press the Alarm Detail button The time and date of the selected alarm displays for each occurred instance The Alarm Lo...

Page 21: ...larm Detail button Some of the alarm conditions display instructions on correcting the situation Alarms are presented in a full screen display that will describe the alarm and depending upon the alarm...

Page 22: ...OPERATOR S MANUAL IntelliAg PDC User Level 1 11001 1510 200904 20 TROUBLESHOOTING ALARMS...

Page 23: ...harness 3 Defective module or virtual terminal 1 Verify correct speed source setting and speed calibration on the Ground Speed Calibration screen 2 Inspect speed sensor harness for damage or replace...

Page 24: ...RPM 3 Perform valve calibration 4 Increase target rate 211 All Rows Failed Alarm 1 Seed meter drive malfunction 2 Rows are not assigned to channel and channels are turned off 1 Check seeding drive s 2...

Page 25: ...n screen 2 Verify correct module configuration setup on the Module Configuration screen 3 Identify missing module in the Module Configuration list Inspect CAN module harness of the missing module for...

Page 26: ...ble Alarm 1 Limit Max Output set too low 2 Incorrect feedback sensor installation 3 Defective feedback sensor 1 Set Limit Max Output to a higher level on the Valve Calibration screen Perform a new val...

Page 27: ...or replace 3 Inspect module and or module harness for damage Replace if necessary 230 Pressure Sensors Installed Incorrectly Alarm PRESSURE SENSORS ARE NOT INSTALLED SEQUENTIALLY ON A MODULE 1 Incorre...

Page 28: ...s enabled During this the control will run without ground speed or without the implement down 1 Acknowledge alarm to activate control channels 2 Acknowledge alarm and disable manual or precharge to st...

Page 29: ...missing module for damage or replace 604 ECU Voltage Out of Range Alarm ECU VOLTAGE IS BELOW 11V OR HIGHER THAN 16V 1 Damaged CAN or module harness 2 Defective module 1 Inspect CAN module harness of t...

Page 30: ...OPERATOR S MANUAL IntelliAg PDC User Level 1 11001 1510 200904 28 TROUBLESHOOTING ALARMS...

Page 31: ...john s written consent damage to any associated equipment or lost profits or special damages Said part will not be considered defective if it substantially fulfills the performance expectations THE FO...

Reviews: