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1. Cleaning
The following parts should be cleaned as instructed of the list when you repair the unit.
CX320-HD1
Head assembly
30,000 screens
At the time of YMCK printing
TFS0116-002
C.L. roller assembly
About one year
Half a year with a high use frequency
TSS0181-002
Heater assembly
2,000 hours
With power save OFF
TSS0182-002
Reform heater assembly
2,000 hours
With power save OFF
CX220-FFK1
Fan filter assembly
About one year
KEF1041-002
Suction
40,000 hours
CX220-FAN2
Card cooling fan
20,000 hours
Operates only for retransfer.
KEF1037
Head cooling fan
40,000 hours
KEF1042-002
Ventilation
40,000 hours
CX220-PIM1
Card pick up motor
200,000 cards or more
DC motor
CX220-INW1
Ink take-up motor
180,000 screens
DC motor
CX220-INS1
Ink supply motor
180,000 screens
DC motor
CX220-MWM1
Film take-up motor
120,000 screens
DC motor
TSS0179-002
Platen solenoid
100,000 screens
KJY32771-045
Timing belt
100,000 screens
Belt for film supply motor and card feed motor
KJY32771-030
Timing belt
100,000 screens
Belt for card feed motor
KJY32771-044
Timing belt
100,000 screens
Belt for card feed motor
KJY32771-032
Timing belt
100,000 screens
Belt for card feed motor
KJY32771-035
Timing belt
100,000 screens
Belt for card feed motor
MAINTENANCE INSPECTIONS
Part No.
Part name
Replacement
Remarks
No.
Part name
Cleanning metod
1
Thermal head
Clean with alcohol .(dehydrated ethanol.)
2
Cleaning roller
Wash it after repair.
3
Feed roller
Clean with alcohol .(dehydrated ethanol.)
4
Card feed rollers
Use alcohol (anhydrous alcohol), or use a cleaning card and then implement
CLEANING in USER MODE.
5
Platen roller
Clean with alcohol. (dehydrated ethanol.)
6
Fan filters (three places)
Clean with the vacuum cleaner etc.
7
MG head
Use a cleaning card.
8
Bobbin inner
Clean with the vacuum cleaner etc.
9
Shaft of Ink Cassette / Film Cassette
Alcohol (Use anhydrous alcohol)
10
Bearings of each rotating part and around them
Clean with a vacuum cleaner, or wipe with a dry cloth
11
Card housing of hopper and around it
Clean with a vacuum cleaner, or wipe with a dry cloth
12
Interior of hopper
Clean with a vacuum cleaner, or wipe with a dry cloth
13
Inner side of front door, cassette slot
Clean with a vacuum cleaner, or wipe with a dry cloth
14
Dust inside set and on inner side of top cover
Remove the top cover, then clean the dust on the inner side and inside the
set with a vacuum cleaner.
3. Maintenance Inspections for Main Parts and Execution Standard
This standard table applies for standard conditions, and there may be large differences according to the use environment
and the use conditions. When the maintenance inspections are not performed suitably, the following times will not only be
shortened considerably, but there may also be other bad influences. However, deformation or ageing may occur for rubber
parts also when they are stored or not used for a long time.
Caution
Refer to the "Parts table" in the disassembly drawing for the
locations for application of oil or grease and the oil or grease
to be used.
2. Lubrication
Apply the grease as illustrated to the ink ribbon cassette after
every 5,000 pcs of cards are printed. There is no need for
periodic application of oil or grease except this parts , but
application should be made to the new parts at the time of parts
exchange. When the oil or grease on the opposite part appears
dirty, wipe it off and apply new oil or grease.
Film cassette(green)
Apply the grease by
four grains of sesame
between the white
sheet and the spring of
the bobbin.And rotate
the bobbins to make
the grease uniformly
spread over the white
sheet.Wipe out the
excessive grease.
Supply bobin
(green)
