DINA SafeLine DNSL-ZM, Product Information

Page 1: ...SafeLine Product information Safety for men and machines...

Page 2: ...mbH Esslinger Stra e 84 72649 Wolfschlugen Tel 07022 95 17 0 Fax 07022 95 17 51 www dinaelektronik de info dinaelektronik de Quality management system DQS certificated according to DIN EN ISO 9001 200...

Page 3: ...d standstill monitoring Central module DNSL ZMR 16 safe digital inputs 4 safe positive switching outputs 2 positive switching outputs free configurable 1 positive switching output system ready Control...

Page 4: ...al functions 21 Parameter mask DNCO Function with Teach function 21 Central modules Software elements 22 SafeLine settings Password setting SafeLine diagnostic 23 DNSL DS and DNSL DR Standstill motion...

Page 5: ...parts of the electronic switchgear carry high voltage DANGER During operation the protective covers must not be removed from the electronic switchgear The device must always be replaced after the firs...

Page 6: ...on modules DNSL ZMR Rack DNSL DS DNSL DP DNSL IN DNSL IO DNSL RM DNSL KM Central modules Function modules DNSL ZMB DP DNSL ZMT DNSL ZM DNSL ZMA DNSL ZMK DNSL DR DNSL RM 230 DNSL ZMB ZMT and ZMR option...

Page 7: ...le Click the downward arrow button with the left mouse button The variants will be displayed Select the wished variant with a click After a selection of a variant of central module an other window wil...

Page 8: ...ers ZW Anzug selection 3 or 6 on delayed timers Timers Stepping 100ms time domain 100ms to 999 9s 10ms time domain 10ms to 99 9s Off delayed on delayed Fields left Entry of time value 10 1s with selec...

Page 9: ...ef Reference volt age 15V produced in SafeLine Fields to enter the voltage value Trigger points at ZMT Tension values at ZMA 3 layer Wiring layer Graphic to lift side language Button to select the mod...

Page 10: ...Permission function Q E2 E1 Quit E2 E1 manually automatic Two hand function Q1 E1 Q2 E2 only by E1 I1 Q1 I2 E2 I3 Q2 I4 control ZH1 Static input signal only According EN 574 Type IIIC Operation mode S...

Page 11: ...he outputs O1 O7 is from the A1 input clamp Note All semiconductor outputs will be monitored constantly for wrong behaviour independent of the function If an error is detected on one of the outputs al...

Page 12: ...ntered and the button will be activated For every frequency table the encoder input at motion monitoring equipment has to be defined The selection has to be done vie Encoder1 2 DS to Teach For this fu...

Page 13: ...by E1 I1 Q1 I2 E2 I3 Q2 I4 control ZH1 Static input signal only According EN 574 Type IIIC Operation mode Switch BAWS One from three 24V DC BA Mode 1 2 3 I1 to I3 One from six 24V DC BA Mode 2 3 4 5 6...

Page 14: ...in the parameter layer to function as a one channel not safe motion control As impulse device a proximity switch may be used Setting the value for the motion control will be done using the PROFIBUS Th...

Page 15: ...l Function modules There is no single channel processing SAFELINE DESIGNER Parameter mask Programming mask The tension values shown in the left picture are for a safety mat with shorting outputs using...

Page 16: ...s Behavior Output O1 switched off LED for O1 not illuminated Left LED at ZMB block not on Right LED at block blinking sequence short long Correction Check the wiring Check the configuration wrong asse...

Page 17: ...activated directly by external inputs or by virtual connections from NC NO logic elements time relays etc O6 O7 Clock output supply for cross circuiting detection in safety circuits E1 E2 No virtual...

Page 18: ...DNSL PR Programming device for user application The user application data can be transfer to the memory card via the programming device DNSL PR DNSL PR is deliverable with all necessary connection cab...

Page 19: ...at position 4 of the rack Four safety outputs each consisting of 4 safety contacts and 2 signaling contacts are available then Position 2 in the rack is reserved for the field bus module Parameter ma...

Page 20: ...nnection scheme 14 V24 COM PORT Netzteil Power supply 24V DC I1 I2 I3 I4 I5 O1 O2 O3 13 23 24 A2 A1 0V 24V intern 6A I6 Eing nge Inputs Ausg nge Outputs UB 24V DC Wiring layer Inputs usage Look at DNS...

Page 21: ...ged These values is used for the cross circuiting detection There for the used voltage range is only from 10 to 90 DNCO function with Teach function This function enables the monitoring of the circumf...

Page 22: ...AND X6 inverted XOR Y7 X7 AND X8 Y8 Start Stop Start X7 Stop X8 default stop The reset status is Y8 0 X7 Set und X8 Set Y8 0 Logic module 15 x LM type 2 Y1 not X1 Y2 AND X1 X8 8 Input AND Y3 OR X1 X8...

Page 23: ...ly for initial loading COM1 Selection of the serial Port used on the PC If an USB V24 converter is used the COM interface will only be available if the converter is operational Password setting Withou...

Page 24: ...errors can be detected this way The programmed and actual frequency values of the moni tored motions will be displayed The adjusted Soll and ac tual Ist frequencies of the motion control module will b...

Page 25: ...onal functions Emergency Off E1 E2 E1 E2 Q Quit manually automatic Protection cover function E1 E2 11 12 21 22 E1 E2 Q 11 12 21 22 13 14 23 24 automatic Permission function Q E2 E1 Quit E2 E1 manually...

Page 26: ...nt speed and speedup The outputs are changing to HIGH signal if the speed decrease about 5 at the latest of 500ms The shortest reaction time is 100ms The virtual outputs BR1 and BR2 can control hardwa...

Page 27: ...ssible using 2 DNCO1 units 2 4 Inputs B11 B14 and B21 B24 select 16 values each from the table using 2 DNCO1 units 3 6 Inputs B11 B14 B21 and B22 select 48 values from the table An independent usage f...

Page 28: ...B21 B24 Digital Selection of one maximal speed in the automatic function mode Freq Tabelle 1 DZ 2 DZ Selection a frequency table for different maximal speed in the automatic function mode Selection of...

Page 29: ...on Q1 E1 Q2 E2 only by E1 I11 Q1 I12 E2 I13 and Q2 I14 control ZH1 Static input signal only according EN 574 Type IIIC Programming Layer manually Q E1 E2 SK1S SK4S SK1 SK4 automatic E1 E2 SK1S SK4S SK...

Page 30: ...he wiring layer if the function single output is selected in the parameter mask A mixed usage is possible Note All outputs will be monitored constantly for wrong behavior independent of the func tion...

Page 31: ...input signal only according EN 574 Type IIIC Wiring Layer manually Q E1 E2 SK1S SK4S SK1 SK4 automatic E1 E2 SK1S SK4S SK1 SK4 Safety cover function Q E1 E2 SK1 2 Two hand function Q2 E1 E2 ZH1 Q1 500...

Page 32: ...layer if the function single output is selected in the parameter mask Setting of O21 O22 Clock output supply for cross circuiting detection in safety circuits E1 E2 No virtual wiring possible Paired...

Page 33: ...cuit via static or clock signal cross circuiting detection O11 O12 O13 O14 O15 O16 O17 O18 Selection of the outputs function as follows 1 channel safe redundant outputs parallel switched 1 channel ant...

Page 34: ...fety category 4 REL11 REL12 controlled by S1 REL21 REL22 controlled by S2 The virtual clamps S1 S2 are displayed in the wiring layer only if the function paired output is selected in the parameter mas...

Page 35: ...t activited in the mask Ignore encoder signal Spindle deactivation look down Dynamic data update The data will be updated immediately Update The data will be updated every 100ms respectively every 25m...

Page 36: ...s to the PLC The data will be transferred via the input byte EB8 The PLC has to reconfirm the equal spindle ID number during 2s via the output byte AB8 If the ID numbers are not equal the spindle will...

Page 37: ...ween a master category 1 and the slave A field BUS communication loss will not disturb the safety function of SafeLine Only the output buffer will be cleared An internal communication loss between the...

Page 38: ...entral module cover DNSL R2 58 Central module FB DNSL R2 58 Central module 1 module DNSL R3 81 Central module FB 1 FM DNSL R3 81 Central module 2 modules DNSL R5 125 Central module FB 3 FM DNSL R5 125...

Page 39: ...ng semiconductor output Residual current at output short circuit to A2 0V 5 A Residual voltage at 1A load 200mV Residual voltage at 0 5A load 100mV Residual voltage at minimum load 0 1A 50mV Minimum c...

Page 40: ...es Short circuit strength 1000A SCPD 6A gG safety fuse Maximum switching rate 360 cycles h with max current DC13 Typical reaction time Typical drop out time 10ms Potentiometer connection for DNCO Func...

Page 41: ...witching and continuous current for all outputs Max 2A DNSL IN technical data Power consumption at A1 A2 via the central module Max 1 7W Technical data of outputs O11 O12 O21 and O22 Switching and con...

Page 42: ...ching cycles Electrical product life AC15 3A 230V 80000 switching cycles Mechanical product life 10 x 10 6 switching cycles Contact fusing 5A slow Maximum switching cycles 360 cycles h with max curren...

Page 43: ...Product information Products safety technology SafeLine redaction 11 date 10 04 09 page 43 from 48...

Page 44: ...t error date Solution Date has to have the following format dd mm yyyy This adjustment must be done in the Windows system control Wiring Error A second wire will be con nected to a wired virtual conne...

Page 45: ...Hz Handling errors Problem Online diagnostic without a downloaded project Solution Please download a project from PC or SafeLine Problem No print option is selected Solution Please select a print opti...

Page 46: ...Product information Products safety technology SafeLine redaction 11 date 10 04 09 page 46 from 48 Certificate...

Page 47: ...Product information Products safety technology SafeLine redaction 11 date 10 04 09 page 47 from 48...

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