background image

 

 

clamping the PCB 

lower temperature zone 
height adjustment handle

 

Adjust the lower nozzle 

distance from the PCB board 

Rotating the handle

 

Emergency stop button

 

Emergency stop

 

Press the button

 

light button 

light switch 

Press the button

 

The upper heating zone

 

generate upper hot air 

 

 

Adjust the handle up and down

 

Adjust the upper zone of the 

position up and down

 

Rotating the handle

 

Upper heating nozzle

 

To focus the hot air

 

Pull air from the BGA suitable 

location

 

Lower part of the supporting 

frame

 

Prevent the PCB board fall 
down 

Move the right position to withstand

 

Soldering iron 

Stable    digital soldering 
iron   

 

Lower heating nozzle

 

To focus the hot air

 

Pull air from the BGA suitable 

location

 

Cross flow fan 

Cooling the PCB board 
after weilding 

 

Infrared heating zone

 

BGA rework with warm-up

 

 

Temperature Interface

 

Connect an external galvanic , 

measure the actual temperature 

Directly connect temperature line

 

Touch screen

 

Data storage system platform

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for DH-A1L-C

Page 1: ...1 DH A1L C BGA rework station manual ...

Page 2: ...Middle East Taiwan and more than 80 countries and regions and established the relatively sales network and terminal services system We are becoming the pioneer and guide of SMT welding industrial and our products have been applied in individual maintenance industrial and mining enterprises teaching and research work military manufacturing industry and aerospace industry and so on which has treed g...

Page 3: ... box has the high voltage components do not attempt to disassemble 8 If the metal objects or liquids fall into the repair station when it works immediately disconnect the power unplug the power cord until the machine to cool down then completely remove litter dirt if dirt left there is odor when reboot 9 When abnormal heating or smoking immediately disconnect the power and inform the technical ser...

Page 4: ...knob lock the upper zone of up and down before and after Rotate the knob Before and after adjustment handle Adjust the upper zone of before and after position Rotating the handle 7 handle lock the rotation angle of the upper zone Rotating the handle Head light Lighting equipment at work Press the button PCB plywood Move the right position ...

Page 5: ... handle Upper heating nozzle To focus the hot air Pull air from the BGA suitable location Lower part of the supporting frame Prevent the PCB board fall down Move the right position to withstand Soldering iron Stable digital soldering iron Lower heating nozzle To focus the hot air Pull air from the BGA suitable location Cross flow fan Cooling the PCB board after weilding Infrared heating zone BGA r...

Page 6: ...ture areas can independently heat and they are multiple temperature control which can ensure best integration of different temperature areas Heating temperature time slope cooling and vacuum can all be set in the human machine interface 7 There are 6 8 temperature controls up and down Massive storage of temperature curves which are accessible at any time according to different BGA Curve analysis s...

Page 7: ... soldering tin Particular attention not to damage the PCB pad and in order to ensure the reliability of BGA solder when the cleaning pad to make use of some of the solder paste residues with more volatile solvents such as plate washer water industrial alcohol 4 BGA re balling Wipe the paste flux equably with the brush pen on the BGA pad choose the right steel mesh and then plant tin beads by the r...

Page 8: ... Note In normal use rework station it will produce small quantities of bad smelly in order to ensure comfortable safe and healthy operating environment pls keep indoor and outdoor air flow 六 Procedure setting and usage Introduction of touch screen operation 1 Open the control power the BGA rework station can connect with electricity The home page of touch screen will appear the interface like the ...

Page 9: ...nufacturing process parameters in the system when replaceing of the production process direct call to the parameters saved in the system equivalent to formulation saved in the system There are different heating temperature with different products it can save various kinds of paraments in the different formulation and it will be easy to use it when changed the products not need to change many param...

Page 10: ...oose and then click on the numerical place the input button will appear Input the parameter you need press ENTER key When temperature parameters Settings of these three temperature zones are finished click save curve then all parameters you have set are all saved ...

Page 11: ...ormal heating Advanced Parameters have been set well and they are not needed to change The machine can monitor the speed of the cooling fans and also can set the lowest speed When the cooling fans stop running or the speed lower than the setting one and the collection of hot air up and down the value of the actual temperature is higher than 300 degrees the heating system will stop heating immediat...

Page 12: ...30 30 35 40 20 0 Bottom heating 165 190 215 225 230 0 Constant time 30 30 35 40 70 0 IR preheating 110 120 130 140 150 0 Constant time 30 30 35 40 70 0 Speed rate 2 2 2 2 2 0 Preheating Constant Heating Welding 1st Welding 2nd Reduction Upper heating 160 185 210 215 220 0 Constant time 30 30 35 40 20 0 Bottom heating 160 185 215 220 225 0 Constant time 30 30 35 40 40 0 IR preheating 110 120 130 14...

Page 13: ...0 Bottom heating 160 180 200 215 225 0 Constant time 30 30 35 45 60 0 IR preheating 110 120 130 140 150 0 Constant time 30 30 35 40 70 0 Speed rate 2 2 2 2 2 0 Preheating Constant Heating Welding 1st Welding 2nd Reduction Upper heating 165 190 225 245 255 240 Constant time 30 30 35 55 25 15 Bottom heating 165 190 225 245 255 240 Constant time 30 30 35 55 25 15 IR preheating 110 120 130 140 150 160...

Page 14: ...ntrolled by switch and you can choose the bottom heating Preheating Constant Heating Welding 1st Welding 2nd Reduction Upper heating 165 190 225 245 250 235 Constant time 30 30 35 45 25 15 Bottom heating 165 190 225 245 250 235 Constant time 30 30 35 45 25 15 IR preheating 110 120 130 140 150 160 Constant time 30 30 35 40 40 70 Speed rate 2 2 2 2 2 2 Preheating Constant Heating Welding 1st Welding...

Page 15: ...is off finally take away the PCB boaed from the support 5 Before installation of BGA chip it is necessary to check that if the PCB pad and BGA tin bead are all in good condition After welding it have to check the exterior appearance by piece if it is unusual it should stop the BGA chip installation and test the temperature and it has to be adjusted properly before welding otherwise it will be dama...

Page 16: ...m sucker PCS 2 3 Instruction manual DH A1L C COPY 1 4 Hot air nozzle Upper nozzle 31 31 38 38 41 41 bottom nozzle 55 55 34 34 PCS 5 5 Shaped clip PCS 6 6 Plum knob PCS 6 7 Supporting screw PCS 4 8 Temperature sensor PCS 1 9 CCD camera system Display screen camera support SET 1 www HKLRF com ...

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