DINGO Wacker Neuson SM325-27T, Operation & Maintenance Manual

Page 1: ...OPERATION MAINTENANCE MANUAL Mini Loader SM325 27W Item 9200000310 9200000320 Revision 102 SM325 27T ...

Page 2: ...Page 2 of 20 Item Rev s 9200000310 9200000320 102 Table of Contents 01 SAFETY 3 03 SERVICE 5 04 SPECIFICATIONS 6 05 OPERATION 8 06 ATTACHMENTS 13 07 TRANSPORT 14 08 MAINTENANCE 15 09 TROUBLESHOOTING 17 ...

Page 3: ...where you are driving always look behind before and while reversing Warning Engine exhaust contains Carbon Monoxide an odourless deadly poison that can kill Do not run an engine indoors or in confined spaces Never allow the load frame to free fall without the engine running as this can create a vacuum air lock in the lift cylinders Always lower the load frame and or place the attachment on the gro...

Page 4: ...round to reduce the likelihood of the machine tipping over Avoid turning on uneven ground and when you must turn slowly keeping the heavy end of the machine uphill Do not operate near ditches or embankments the machine could turn over if a wheel goes over an edge into a ditch or if an edge collapses Use caution on wet grass slippery surfaces that may reduce traction cause wheel slip Identify and r...

Page 5: ... the operations manual specification of 15 degrees Note that safe loading practices on weight location and distribution of the machine must be observed when loading and unloading at an angle The machine must not be generally operated under load or for shifting materials at angles greater than the operations manual specifications other than for loading and unloading of the machine itself ...

Page 6: ...only an approved fuel container Eliminate all ignition sources shut down the engine and allow the engine to cool before removing the fuel cap or adding fuel Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame eg near a water heater or furnace Keep the container nozzle in contact with the tank during filling Stop and inspect the machine if ...

Page 7: ...ary Hydraulic Circuits 2 Hydraulic Reservoir Capacity 76L Machine Mass 984kg SM325 27W 1093kg SM325 27T Dimensions A Overall Width 850 1050mm B Overall Length 1600mm C Overall Height 1200mm D Max Operating Height with 4 in 1 Bucket 2080mm E Turning Radius with 4 in 1 Bucket 1300mm F Angle of Departure 25 G Wheel Base 800mm H Ground Clearance 135mm I Dump Height Standard Bucket 1450mm J Dump Height...

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Page 9: ...hile under load 5 2 Machine Fuel level fill to 60mm from the top do not overfill Engine oil level refer to the engine manual Remove all debris from the machine Check the air filter and clean if necessary Check the bushes and pins for wear Check the tyre pressure is 25 30PSI Check fans and cooling ventilation are clean and clear from obstruction Check the machine for leaks i e oils fuel water Check...

Page 10: ...und the fuel tank cap and remove the cap Use a funnel to add fuel as specified above to the fuel tank fill until the fuel reaches 60 70mm below the top of the tank to allow for expansion Do not fill the fuel tank completely full Replace the fuel cap securely Clean away any fuel that may have spilt 5 6 Checking the Engine Check the engine oil level using the dip stick refer to your engine manual fo...

Page 11: ...on Switch A keyed ignition switch is used to start and stop the engine Check engine manufacturer s manual for starting instructions Throttle Move the control forward to increase the engine speed and backward to decrease the engine speed Drive Control Levers To go forward slowly push the right and left drive control levers forward To go backward slowly pull the right and left drive control levers b...

Page 12: ...return to the centre position and hold the bucket in that current position Pump Selector When faster ground speed and lifting speed is required more than attachment speed and power push the pump selector lever to the forward position When faster attachment speed and power is required trenching post hole digging etc more than ground speed and lifting power pull the pump selector lever to the rearwa...

Page 13: ...le the machine is unattended to avoid unauthorised and unsafe use Moving a Non Functioning Machine The best way to move a non functioning machine is by forklift or crane It is also possible to push or tow a machine slowly over a short distance without the use of the engine if required Contact your Authorised Wacker Neuson Dingo Dealer for more information Using Cylinder Locks Important Normal main...

Page 14: ...ds the inside to engage For hydraulically powered attachments With the engine turned off move the auxiliary hydraulics lever to the forward backward and back to neutral position to relieve hydraulic pressure at the hydraulic couplers Ensure hydraulic connections and clean on the attachment and machine Remove protective plugs from the hydraulic couplers on the machine and connect them together to p...

Page 15: ... of the machine up hill Attachments should always be secured in their designated positions on the trailer with suitable load restraint equipment to assist correct weight distribution Ensure the entire load is positioned for correct weight distribution and load over the tow hitch in accordance with the tow vehicle manufacturers recommendations Once in position on the trailer lower the load frame Tu...

Page 16: ...ing is damaged stop the engine immediately and replace the damaged components Failure to stop work when the air filter or housing is damaged could result in irreparable damage 8 2 Bushes Pins Your machine is fitted with Duralon bushes and chrome pins in the load frame These bushes are wear parts and require regular inspection not less than weekly To check the condition of the bushes Remove attachm...

Page 17: ...ndercarriage causing premature damage or wear Clean the undercarriage frequently and prevent build up of sand mud or gravel Maintain the correct tension on tracks With the machine off the ground you should have between 10mm and 20mm of sag in the middle of the track frame between the track and middle roller Check the track tension as follows Park the loader on firm level ground Raise the loader us...

Page 18: ...locked Clean housing and replace filter Oil level in engine crankcase is low Add engine oil to correct level Cooling fins and air passages under engine blower housing are blocked Remove obstruction from cooling fins and air passages Fuel contamination Contact Authorised Dealer for repair Engine overheats Engine load is excessive Reduce ground speed Oil level in engine crankcase is low Add engine o...

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