【
1-5
】
GENERAL INFORMATION
General
Precautions
WARNING
○
Proper
service
and
repair
procedures
are
important
for
the
safety
of
the
service
mechanic
and
the
safety
and
reliability
of
the
vehicle.
○
When
2
or
more
persons
work
together,
pay
attention
to
the
safety
of
each
other.
○
When
it
is
necessary
to
run
the
engine
indoors,
make
sure
that
exhaust
gas
is
forced
outdoors.
○
When
working
with
toxic
or
flammable
materials,
make
sure
that
the
area
you
work
in
is
well
‐
ventilated
and
that
you
follow
all
of
the
material
manufacturer
’
s
instructions.
○
Never
use
gasoline
as
a
cleaning
solvent.
○
To
avoid
getting
burned,
do
not
touch
the
engine,
engine
oil,
radiator
and
exhaust
system
until
they
have
cooled.
○
After
servicing
the
fuel,
oil,
water,
exhaust
or
brake
systems,
check
all
lines
and
fittings
related
to
the
system
for
leaks.
CAUTION
○
If
parts
replacement
is
necessary,
replace
the
parts
with
genuine
parts
or
their
equivalents.
○
When
removing
parts
that
are
to
be
reused,
keep
them
arranged
in
an
orderly
manner
so
that
they
may
be
reinstalled
in
the
proper
order
and
orientation.
○
Be
sure
to
use
special
tools
when
instructed.
○
Make
sure
that
all
parts
used
in
reassembly
are
clean.
Lubricate
them
when
specified.
○
Use
the
specified
lubricant,
bond,
or
sealant.
○
When
removing
the
battery,
disconnect
the
negative
cable
first
and
then
the
positive
cable.
○
When
reconnecting
the
battery,
connect
the
positive
cable
first
and
then
the
negative
cable,
and
replace
the
terminal
cover
on
the
positive
terminal.
○
When
performing
service
to
electrical
parts,
if
the
service
procedures
do
not
require
use
of
battery
power,
disconnect
the
negative
cable
from
the
battery.
○
When
tightening
the
cylinder
head
or
case
bolts
and
nuts,
tighten
the
larger
sizes
first.
Always
tighten
the
bolts
and
nuts
to
the
specified
torque.
○
Whenever
you
remove
oil
seals,
gaskets,
packing,
O
‐
rings,
locking
washers,
self
‐
locking
nuts,
cotter
pins,
circlips
and
certain
other
parts
as
specified,
be
sure
to
replace
them
with
new
ones.
Also,
before
installing
these
new
parts,
be
sure
to
remove
any
left
over
material
from
the
mating
surfaces.
○
Never
reuse
a
snap
ring.
When
installing
a
new
snap
ring,
take
care
not
to
expand
the
end
gap
larger
than
required
to
slip
the
snap
ring
over
the
shaft.
After
installing
a
snap
ring,
always
ensure
that
it
is
completely
seated
in
its
groove
and
securely
fitted.
○
Use
a
torque
wrench
to
tighten
fasteners
to
the
specified
torque.
Wipe
off
grease
and
oil
if
a
thread
is
smeared
with
them.
○
After
reassembling,
check
parts
for
tightness
and
proper
operation.
CAUTION
○
To
protect
the
environment,
do
not
unlawfully
dispose
of
used
motor
oil,
engine
coolant
and
other
fluids:
batteries,
and
tires.
○
To
protect
Earth
’
s
natural
resources,
properly
dispose
of
used
vehicle
and
parts.
Summary of Contents for DL-702 2008
Page 1: ...FOREWORD INDEX 0 0...
Page 41: ...3 11 BRAKE...
Page 180: ...6 70 ENGINE Install the starter motor...
Page 201: ...7 21 COOLING AND LUBRICATION SYSTEM Engine Lubrication System Chart...
Page 202: ...7 22 COOLING AND LUBRICATION SYSTEM Engine Lubrication System 1 2 3 1 2 3 1 2 3...
Page 203: ...7 23 COOLING AND LUBRICATION SYSTEM 1 2 3...
Page 235: ...7 32 ELECTRICAL SYSTEM Wiring Diagram...
Page 236: ...7 33 ELECTRICAL SYSTEM Wiring Diagram...
Page 237: ...7 34 7 34 ELECTRICAL SYSTEM ELECTRICAL SYSTEM...
Page 238: ...7 35 ELECTRICAL SYSTEM NOTE...
Page 240: ...9 2 PERIODIC MAINTENANCE...
Page 246: ...9 8 PERIODIC MAINTENANCE Intake Side...
Page 247: ...9 9 PERIODIC MAINTENANCE Exhaust Side Side...
Page 270: ...9 32 PERIODIC MAINTENANCE 1 2 3 4 18 19 12 16 17 21 13 14 15 22 23 5 6 7 8 9 12 10 11 20...