Dinolift 240RXT, Operating Instructions Manual

Page 1: ...DINO 240RXT OPERATING INSTRUCTIONS Raikkolantie 145 FI 32210 LOIMAA T 358 2 762 5900 F 358 2 762 7160 dino dinolift com www dinolift com Manufacturer Dealer...

Page 2: ...DINO 240RXT 2...

Page 3: ...DINO 240RXT 3 ORIGINAL OPERATING INSTRUCTIONS Valid from serial number 24040...

Page 4: ...ITS STABILITY 22 11 START UP 23 12 EMERGENCY DESCENT SYSTEM 31 13 MANUAL RELEASE OF THE PARKING BRAKES 32 14 SPECIAL INSTRUCTIONS FOR WINTER USE 33 15 MEASURES TO BE TAKEN AT THE END OF THE WORKING D...

Page 5: ...19 FAULT FINDING 69 20 OPERATION OF ELECTRIC COMPONENTS 73 20 1 MAIN CONTROL CENTRE PK 73 20 2 CONTROL CENTRE 2 OK2 75 20 3 CONTROL CENTRE 1 OK1 76 20 4 LIMIT SWITCHES 78 20 5 CHASSIS CONTROL CENTRE A...

Page 6: ...nting legislation and also fulfils the requirements of the following EEC directives Low Voltage Directive 2006 95 EC directive 2000 14 EC and EMC Directive 2004 108 EC Conformity assessment procedure...

Page 7: ...DINO 240RXT 7 2 REACH DIAGRAM...

Page 8: ...DINO 240RXT 8 3 DIMENSION DRAWING...

Page 9: ...of persons additional load 2 persons 55 kg Max allowed sideways load caused by persons 400 N Max lateral inclination chassis 0 5 Max wind speed during operation 12 5 m s Min ambient temperature when...

Page 10: ...of the machine s intended use The Access Platform is exclusively intended for transferring people and tools and acting as a work platform to the limit of its load bearing capacity and reach refer to...

Page 11: ...ns and at maximum fifty five 55 kg of additional load however the total load must not exceed two hundred fifteen 215 kg The platform may only be operated when the chassis is well supported and the whe...

Page 12: ...area observe the minimum safety distances Keep the lift clean of any dirt which may impair the safe operation and impede the inspection of the structures The device must be serviced and inspected regu...

Page 13: ...etting squeezed between rotating and fixed structures Stepping on or off the platform in motion is prohibited The maximum allowed gradient during transfers is 35 During transfer in rough terrain try t...

Page 14: ...e previous inspection If the lift is used under extreme conditions intervals between the inspections shall be reduced The overall operating condition of the lift as well as the condition of the safety...

Page 15: ...servicing carried out in accordance with the instructions and have the defects affecting the safety been checked as repaired Inspection protocols 3 Structure Visual inspection and operational test Ge...

Page 16: ...does not rest on the transport support The switch is located on the transport support RK 4 and RK5 RK3 RK11 RK12 RK13a and RK14 2 Lifting the boom All the lift s support outriggers must be in the sup...

Page 17: ...as the RK4 stops the movement While the red light is flashing the lift can be operated in the direction where it stays inside the allowed outreach area The overload limit switch RK5 backs up the opera...

Page 18: ...DINO 240RXT 18 S20 S18 S17 S19 S16 Q2 H6 H3 S30 S13 S1 OK2...

Page 19: ...2 glowing 3 start S1 Emergency stop push to stop pull to reset S13 Start button of emergency descent system S16 Lever for turning S17 Control lever for the boom S18 Lever for telescope movement S19 Le...

Page 20: ...DINO 240RXT 20 OK1 Q1 S11 S12 S31 S26 MDM S25 S22 S23 S24 S21 F13 S29 S27 S4 H1 H5 AD H4 LX A1 LX A0 PR...

Page 21: ...PR Socket outlet 230VAC 10A 2 pcs S4 Emergency stop push to stop pull to reset S11 Emergency descent device start button S12 Sound signal S21 Support outrigger 1 control S22 Support outrigger 2 contr...

Page 22: ...ified IN CASE OF OVERLOADING 1 If there is time try to find out the reason for the reduced stability and the direction of its effect Warn other people on the work site using the alarm signal 2 If poss...

Page 23: ...surface on the support the support outriggers must not slip on the surface the operation is prohibited if the lift is not properly supported and in a level position 2 Drive the lift to the inspected l...

Page 24: ...turning the switch key to position START Electric motor Connect the plug to the power supply Starting the electric motor from the platform 1 Turn the switch key to position 1 2 Depress the pedal swit...

Page 25: ...ng the button 3 tortoise 4 The higher speed is selected by depressing the button 4 rabbit Selection of the steering mode 1 The steering mode is selected with a turn switch 2 3 different steering modes...

Page 26: ...assis lies higher on that side than on the opposite side 3 2 2 When the light is on only in the centre the chassis is at level position 4 The green signal light amid the operating levers for the outri...

Page 27: ...DINO 240RXT 27 1 Select the desired movement and turn the lever switch 2 The engine revolutions increase or the electric motors starts 3 The selected movement moves at a constant speed...

Page 28: ...load e g another person onto the platform while the red overload light H1 is flashing Example A person who is working alone on the work platform extends the telescope or an empty platform is driven f...

Page 29: ...platform to the work object The platform movements can be operated with continually adjustable speed from the platform control panel not from the chassis control panel The movements can be operated s...

Page 30: ...platform do not damage the lift do not take additional load in the upper position do not damage other devices do not load the platform vertically more than what is allowed 16 When leaving the lift dri...

Page 31: ...ent button is depressed 1 The emergency descent unit starts 2 The telescope automatically starts to retract 3 The boom and the articulated arm system start to lower simultaneously after the telescope...

Page 32: ...aulic pressure Instructions for mechanical release of the parking brakes Remove the plug Screw a hex screw M12x50 with a nut M12 and a washer to the thread inside the opening Turn the screw and the nu...

Page 33: ...tes before starting the movements start with a few movements to warm up oil in the cylinders and to ensure proper operation of the valves check that the limit switches and the emergency descent device...

Page 34: ...form is perpendicular to the boom 3 Lower the boom platform onto the support on the chassis the limit switch on the transport support prevents operation of the support outriggers if the platform is no...

Page 35: ...tform onto the support on the chassis the limit switch on the transport support prevents operation of the support outriggers if the platform is not down 4 Lift the support outriggers 5 Turn the select...

Page 36: ...DINO 240RXT 36 Notes...

Page 37: ...f the unit must be repaired before the lift is next used do not let oil spill on the ground keep the lift clean especially the platform clean up the lift before service and inspection use genuine spar...

Page 38: ...asure the stroke in accordance with the instructions and compare it with the setting of the outreach limit RK4 If the stroke exceeds the allowed value contact the service person see point Testing the...

Page 39: ...DINO 240RXT 39 17 3 LUBRICATION PLAN...

Page 40: ...ylinder Lubricant Esso Beacon EP2 or equivalent The overload protection device joint point 1 must absolutely be lubricated regularly and always immediately after the lift has been washed Moving parts...

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Page 42: ...top the movement at any position measure the stroke and observe in a few minutes time that the stroke does not change Note Drive the boom to an almost vertical position 4 To check the tightness of the...

Page 43: ...the platform viewed by the operator drifts backwards the reason can be 1 a leak in the load regulation valve 20 on the piston bottom side of the slave cylinder in the direction of the electric directi...

Page 44: ...e high pressure water jet straight to the electric appliances such as the control panels on the chassis and on the platform relays solenoid valves and limit switches use pressure air to dry the electr...

Page 45: ...plan Lower the outriggers to support position 5 Inspect the cylinders and lubricate the joint bearings refer to the lubrication plan drive the lift cylinder to its upper position from the chassis con...

Page 46: ...ly extended inspect the turning device and its attachment and lubricate the bearing 4 nipples NOTE Excess grease pressure may press out the turning bearing seal check the turning bearing play Max allo...

Page 47: ...and the condition of the cushion rubbers 8 Inspection of the safety devices check the attachment and the external condition of the limit switches chassis 1 pc transport position of the platform safety...

Page 48: ...p 2 emergency descent retraction of telescope lowering of articulated arms lowering of boom bring the boom to the transport position and raise the outriggers the boom must not operate lower the outrig...

Page 49: ...80 kg on the platform Place it at a distance of 100 mm from the rear edge of the platform 80 kg PLATFORM LOAD Drive the boom to a horizontal position from the chassis control panel Lift and lower the...

Page 50: ...rt of the telescope extension stroke The length shall be 1 800 mm 50 mm Make sure that a red signal light on the platform is flashing and that the following text is on the display Outreach limit At th...

Page 51: ...ed load 80 kg on the platform Place it at a distance of 100 mm from the rear edge of the platform 80 kg PLATFORM LOAD Drive the boom to a horizontal position from the chassis control panel Lift and lo...

Page 52: ...rm Measure the length of the protruding part of the telescope extension stroke The length shall be 2100 mm 50 mm If the protruding part is too long adjust the limit switch and secure its position with...

Page 53: ...RK5 ARTICULATED ARM LIFTING CYLINDER Always check the operation of both limit switches in connection with the service Put a carefully weighed load 80 kg on the platform Place it at a distance of 100 m...

Page 54: ...t Adjust the RK4 to make sure that the RK5 with certainty trips before it extend the telescope until it stops do not correct the position of the platform A red signal light on the platform will flash...

Page 55: ...ope extension stroke The length shall be 1 800 mm 50 mm Tighten the locking nut for adjustment and check once more the set values of the RK4 Apply a safety wire to the adjustment screws in such a way...

Page 56: ...DINO 240RXT 56 10 Measuring the pressure connect the pressure gauge to the measuring point the max pressure with warm 40 60 C oil is 20 20 5 MPa 200 205 bar the turning pressure is 6 MPa 60 bar...

Page 57: ...rgency stop 22 emergency descent 20 and retraction of the telescope 36 test all movements test the operation of the oureach limit switch RK4 and the overload limit switch RK5 before lifting the boom 1...

Page 58: ...DINO 240RXT 58 Notes...

Page 59: ...d on a work site shall be subjected to a regular maintenance inspection if possible once a week Keep a journal of any notable shortcomings and defects observed and advise the foreman of them 18 1 FIRS...

Page 60: ...DINO 240RXT 60 18 2 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM...

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Page 62: ...d the chassis control panels test the operation of the emergency descent system both from the platform and the chassis control panels test the alarm signal check the warning and signal lights check th...

Page 63: ...es are the possible repair weldings duly executed check that the platform does not drift refer to the service instructions check that the outriggers do not drift refer to the service instructions hydr...

Page 64: ...is at each outrigger step on the platform and extend the telescope keeping the boom level Turn the boom round a few times stop at the initial position and check that the distance between the ground an...

Page 65: ...leaks trace of corrosion or chafing at the clamps Check that the pipes are properly fastened connections check the hose and pipe connections for leaks inspect thoroughly the electric system check that...

Page 66: ...htness of the spring check the condition of the cable chain its clamp brackets as well as the tightness of the screw connections check the play and attachment of the gliding surfaces on the boom inspe...

Page 67: ...the test loading make sure that the test loading has not caused any defects such as fractures or permanent deformations of dangerous nature on the steel structures or other loaded parts draw up a prot...

Page 68: ...Compare the outreach with the reach diagram If necessary readjust according to instructions in point Adjustment of the outreach and overload limit switches After the above mentioned test loadings case...

Page 69: ...does not start Check the stop solenoid circuit The engine starts and the display blacks out for a moment Check the battery voltage The following text appears on the display Engine overheating Let the...

Page 70: ...atform is flashing and the buzzer sounds Overloading of the boom has occurred at first retract the telescope using the separate button and try again 7 Boom drifts slowly downwards The load regulation...

Page 71: ...eaking For remedy refer to item 5 12 Platform drifts forward Double load regulation valve on the rod side is leaking Measures as above 13 Outrigger does not stay in the support position see illustrati...

Page 72: ...adjust to 2 5 MPa if necessary Naturally the possible reasons for malfunctions are many but the following are the most common the battery is flat or the voltage is low contaminants in the hydraulic s...

Page 73: ...ontrol relay of the RPM linear motor Shortens the stroke of the linear motor K14 Operation relay of the motor Switches on the control voltage in the start circuit of the engine K15 Selector relay of t...

Page 74: ...ding of the boom Safety limit switch RK5 controls the operation of the safety relay Overloading of the boom The SR3 is disconnected and the feed current for the RK4 is switched off The safety relay is...

Page 75: ...ssis control panel S19 Non locking control switch for articulated arms up down on the chassis control panel S20 Non locking switch for levelling of the platform S30 Retracting the telescope After the...

Page 76: ...culated arms up down MDM Display unit The display includes a bus software which controls the operation of the devices Various measurements and adjustments can be carried out using the display unit Q1...

Page 77: ...eel steering Position 3 crab steering Only the foremost axle with respect to the drive direction will turn as the 2 wheel steering mode is selected As the 4 wheel steering mode is selected both axles...

Page 78: ...the emergency descent system can be operated RK8 As the emergency descent is operated and the telescope is fully retracted the limit switch will automatically direct the emergency descent system to se...

Page 79: ...wards K37 Control relay Control relay for the outrigger 4 downwards K38 Control relay Release of the brakes on the drive motors operates during the execution of the driving or turning movements K39 Co...

Page 80: ...of the battery Note does not switch off the engine during the operation NL Unit for automatic levelling brings the chassis to a horizontal position P Linear motor for the speed adjustment of the combu...

Page 81: ...M2 47 2317 POWER UNIT RESERVE POWER PLANT M3 48 2331 LINEAR ACTUATOR M4 48 2332 LINEAR ACTUATOR MDM 48 2327 DISPLAY MS 48 2139 MAIN SWITCH PL 48 3449 ROTARY ADAPTOR ELECTRIC PART PR 48 2145 CONTACT BO...

Page 82: ...8 1007 LEVER SWITCH REF PART NR DESCRIPTION S30 48 2336 48 2312 PUSHBUTTON BLUE S31 48 2336 48 2312 PUSHBUTTON BLUE S32 48 2335 48 2312 PUSHBUTTON YELLOW SR2 SR3 SR4 48 2264 SAFETY RELAY TR1 TR2 48 34...

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Page 107: ...DINO 240RXT 107 Notes...

Page 108: ...ON To the disengagement valve of the brakes hydraulic diagram boom operation pos 9 REF NO SPARE PART NO PC ITEM 1 47 2081 1 DOUBLE PUMP 2 47 2845 1 FLOW DIVIDER VALVE 3 47 2861 2 FLOW DIVIDER VALVE 4...

Page 109: ...ENOID VALVE 10 3CB1234 4 CYLINDER OUTRIGGER 11 47 377 8 CHECK VALVE OPENED BY PRESSURE 12 DL6 032 2 CYLINDER ARTICULATED ARMS 13 47 2766 3 LOAD REGULATION VALVE 14 DL6 031 1 CYLINDER LIFTING OF BOOM 1...

Page 110: ...DINO 240RXT 110 24 HYDRAULIC DIAGRAM BOOM OPERATION No 24013...

Page 111: ...OPENED BY PRESSURE 12 DL6 032 2 CYLINDER ARTICULATED ARMS 13 47 2766 3 LOAD REGULATION VALVE 14 DL6 031 1 CYLINDER LIFTING OF BOOM 15 47 2722 3 LOAD REGULATION VALVE 16 DL5 039 1 CYLINDER TELESCOPE 1...

Page 112: ...DINO 240RXT 112 26 HYDRAULIC DIAGRAM BOOM OPERATION WITH OPTIONAL EQUIPMENT No 24010...

Page 113: ...DINO 240RXT 113 Notes...