DINO 105TL
5
18.2
SERVICE
AND
INSPECTION
INSTRUCTIONS ................................................... 37
18.3
LUBRICATION
PLAN ........................................................................................... 38
18.4
LONG-TERM
STORAGE ...................................................................................... 39
18.5
LOAD
HOLDING
AND
LOAD
REGULATION
VALVES ......................................... 40
18.6
WHEEL
BRAKES
AND
BEARINGS ...................................................................... 42
18.7
LEVELLING
SYSTEM
OF
THE
PLATFORM ......................................................... 43
18.8
REGULAR
SERVICING ........................................................................................ 44
18.9
SCHEDULE
FOR
REGULAR
SERVICING ........................................................... 44
18.9.1
Clean the lift thoroughly before the service ..................................................... 44
18.9.2
Change the hydraulic oil and replace the filter ............................................... 45
18.9.3
Check the hydraulic hoses and pipes ............................................................. 45
18.9.4
Check the operation of the swing limiter ......................................................... 46
18.9.5
Inspect joints of the support outrigger ............................................................. 46
18.9.6
Inspect the cylinders, and lubricate the joint bearings .................................... 47
18.9.7
Inspecting the boom and the frame ................................................................ 47
18.9.8
Check the overrun .......................................................................................... 48
18.9.9
Inspection of the axle and the suspension ...................................................... 48
18.9.10
Inspecting the safety devices ....................................................................... 48
18.9.11
Operation of the safety devices while they are controlled from the chassis
control panel .................................................................................................................. 49
18.9.12
Measuring pressure of the hydraulic system ............................................... 49
18.9.13
Check the operating controls on the platform .............................................. 50
18.9.14
Warning stickers and adhesive tapes .......................................................... 50
18.9.15
Inspect the brakes and the driving device .................................................... 50
18.9.16
Traffic lighting .............................................................................................. 50
18.9.17
Anti-corrosion treatment .............................................................................. 50
18.9.18
Test-run ....................................................................................................... 51
18.9.19
Draw up an inspection protocol.................................................................... 51
19
INSPECTION INSTRUCTIONS .................................................................................. 52
19.1
FIRST
INSPECTION ............................................................................................. 52
19.1.1
SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM .. 53
19.2
DAILY
INSPECTION
(START-UP
INSPECTION) ................................................. 55
19.3
MONTHLY
INSPECTION
(MAINTENANCE
INSPECTION) .................................. 56
19.4
ANNUAL
INSPECTION
(REGULAR
INSPECTION) ............................................. 56
19.5
EXTRAORDINARY
INSPECTION ........................................................................ 60
19.6
TEST
LOADING
INSTRUCTIONS
FOR
REGULAR
INSPECTION ....................... 61
20
FAULT FINDING ........................................................................................................ 62
21
GENERAL INFORMATION OF HYDRAULICS .......................................................... 68
21.1
NOTES ................................................................................................................. 69
22
ELECTRIC COMPONENTS 105TL 10001
→
............................................................ 70
22.1
CHASSIS
CONTROL
CENTRE
(LCB),
RELAYS .................................................. 70
22.2
CHASSIS
CONTROL
CENTRE
(LCB),
SWITCHES ............................................. 70
22.3
CHASSIS
CONTROL
CENTRE
(LCB),
OTHER
ITEMS ........................................ 71
22.4
PLATFORM
CONTROL
CENTRE
(UCB),
SWITCHES ......................................... 71
22.5
PLATFORM
CONTROL
CENTRE
(UCB),
OTHER
ITEMS .................................... 72
22.6
LIMIT
SWITCHES ................................................................................................. 72
22.7
OTHER
MARKINGS ............................................................................................. 72
23
ELECTRIC DIAGRAM 105TL 10196
→
..................................................................... 73
Summary of Contents for DINO 105TL
Page 2: ...DINO 105TL 2 ...
Page 3: ...DINO 105TL 3 ORIGINAL OPERATING INSTRUCTIONS Valid from serial number 10196 ...
Page 6: ...DINO 105TL 6 HYDRAULIC DIAGRAM 10189 81 23 1 NOTES 82 ...
Page 8: ...DINO 105TL 8 2 REACH DIAGRAM ...
Page 9: ...DINO 105TL 9 3 DIMENSION DRAWING ...
Page 35: ...DINO 105TL 35 o that the driving device is disconnected from the wheel ...
Page 38: ...DINO 105TL 38 18 3 LUBRICATION PLAN 1 2 3 4 5 5 6 7 8 10 9 11 12 ...
Page 41: ...DINO 105TL 41 ...
Page 53: ...DINO 105TL 53 19 1 1 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM ...
Page 54: ...DINO 105TL 54 ...
Page 69: ...DINO 105TL 69 21 1 NOTES ...
Page 73: ...DINO 105TL 73 23 ELECTRIC DIAGRAM 105TL 10196 ...
Page 74: ...DINO 105TL 74 ...
Page 75: ...DINO 105TL 75 ...
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Page 79: ...DINO 105TL 79 ...
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Page 81: ...DINO 105TL 81 HYDRAULIC DIAGRAM 10189 ...
Page 82: ...DINO 105TL 82 23 1 NOTES ...