4
Maintenance instructions
•
DINO 160XT II
•
180XT II
•
210XT II
CONTENTS
1. TO THE MAINTENANCE PERSONNEL .....................................................................6
1.1. GENERAL WARRANTY TERMS......................................................................... 7
1.2. SAFETY AND THE ENVIRONMENT................................................................... 8
1.2.1.
General safety instructions for maintenance .................................................................8
1.2.2.
Filling quantities of chemical substances .......................................................................9
1.2.3.
Materials and recyclability ..............................................................................................9
1.3. SAFETY DEVICES ............................................................................................ 11
1.4. SAFETY-RELATED NOTIFICATIONS ............................................................... 15
2. MAINTENANCE SCHEDULE ....................................................................................16
2.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES .......... 18
2.2. LUBRICATION PLAN ........................................................................................ 19
3. ROUTINE MAINTENANCE DURING OPERATION .................................................. 20
3.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS .............. 21
3.1.1.
Check the condition of chassis, the boom and the work platform ................................21
3.1.2.
Check the tyres and tyre pressure ...............................................................................21
3.1.3.
Check the lights ...........................................................................................................21
3.1.4.
Check the hydraulic oil level ........................................................................................21
3.1.5.
Check the hydraulic hoses, pipes and connectors ......................................................21
3.1.6.
Check the operation of the safety limit switches ..........................................................22
3.1.7.
Check the operation of the emergency descent, the emergency stop and the sound
signal 22
3.1.8.
Decals, stickers and signs ...........................................................................................22
3.1.9.
Instruction manuals ......................................................................................................22
4. PERIODIC SERVICE .................................................................................................23
4.1. INSTRUCTIONS FOR MONTHLY SERVICE AND INSPECTION .................... 23
4.1.1.
Lubricate the greasing points ......................................................................................23
4.1.2.
Check and adjust the play between the slide pads and the slide surface ...................23
4.1.3.
Check the adjustment of the tow hitch and the overrun brake .....................................24
4.1.4.
Check the driving device ..............................................................................................25
4.1.5.
Check the condition and attachment of the battery and the wiring. .............................25
4.1.6.
Check the operation and condition of the platform's levelling system .........................25
4.2. INSTRUCTIONS FOR INSPECTIONS EVERY 6 MONTHS ............................. 26
4.2.1.
Check and lubricate the turning device bearings and the gear ring .............................26
4.2.2.
Lubricate the telescope cylinder bearings ...................................................................26
4.2.3.
Lubricate the Flyer-chain .............................................................................................26
4.2.4.
Check the attachment of the wheels and the tyre pressures .......................................27
4.2.5.
Lubricate the tow hitch and the overrun .......................................................................27
4.2.6.
Check the condition of the brakes ...............................................................................27
4.2.7.
Lubricate the driving device .........................................................................................27
4.2.8.
Check the adjustment of the overload protection device RK4 .....................................28
4.2.9.
Check the operation of the load regulation valves .......................................................28
Summary of Contents for DINO 160XT II
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