Dinolift Dino 95T, Operating Instructions Manual

Page 1: ...DINO 95T OPERATING INSTRUCTIONS Raikkolantie 145 FI 32210 LOIMAA T 358 2 762 5900 F 358 2 762 7160 dino dinolift com www dinolift com Manufacturer Dealer...

Page 2: ...DINO 95T 2...

Page 3: ...DINO 95T 3 ORIGINAL OPERATING INSTRUCTIONS Valid from serial number 95003...

Page 4: ...9 3 OPERATING CONTROLS ON THE PLATFORM 19 10 MEASURES TO BE TAKEN IN CASE OF EMERGENCY AT RISK OF LOSING THE STABILITY 21 11 START UP 22 11 1 OPERATING THE LIFT FROM THE CHASSIS PANEL 25 11 2 OPERATIN...

Page 5: ...SPECTION 60 19 6 TEST LOADING INSTRUCTIONS FOR REGULAR INSPECTION 61 20 FAULT FINDING 62 21 GENERAL INFORMATION OF HYDRAULICS 68 22 ELECTRIC COMPONENTS 70 22 1 CHASSIS CONTROL CENTRE LCB RELAYS 70 22...

Page 6: ...42 EC and its amendments as well as the national decree through which they have been brought into effect as well as the regulations of the Low Voltage Directive 2000 14 EC and the EMC Directive 2004...

Page 7: ...DINO 95T 7 2 REACH DIAGRAM...

Page 8: ...DINO 95T 8 3 DIMENSION DRAWING...

Page 9: ...oad 1 person 120 kg Max allowed sideways load caused by persons 200 N Max lateral inclination chassis 0 3 Max wind speed during operation 12 5 m s Min ambient temperature when working 20 C Max support...

Page 10: ...f the machine s intended use The Access Platform is exclusively intended for transferring people and tools and acting as a work platform to the limit of its load bearing capacity and reach refer to th...

Page 11: ...he total load must not exceed one two hundred 200 kg The platform may only be operated when the chassis is well supported and the wheels are off the ground The load bearing capacity and the gradient o...

Page 12: ...afety distances Keep the lift clean of any dirt which may impair the safe operation and impede the inspection of the structures The device must be serviced and inspected regularly Only skilled persons...

Page 13: ...ys ensure that the work area is clear of outsiders Danger of getting squeezed between rotating and fixed structures Stepping on or off the platform in motion is prohibited The maximum allowed gradient...

Page 14: ...carried out within twelve 12 months from the first or the previous inspection If the lift is used under extreme conditions intervals between the inspections shall be reduced The overall operating con...

Page 15: ...ervicing carried out in accordance with the instructions and have the defects affecting the safety been checked as repaired Inspection protocols 3 Structure Visual inspection and operational test Gene...

Page 16: ...at the transport support 2 Lifting of the boom All the lift s support outriggers must be in the support position before the boom is lifted Make sure that the wheels are off the ground The safety limi...

Page 17: ...tton 4 I II speed is used simultaneously with the control levers for the boom and the driving device 5 Emergency stop button 6 Lever for turning 7 Lever for boom system 8 Lever for telescope movement...

Page 18: ...DINO 95T 18 9 2 OPERATING CONTROLS FOR OUTRIGGERS 22 Rear outrigger right 23 Rear outrigger left 24 Front outrigger left 25 Front outrigger right 26 Position indicator of chassis...

Page 19: ...G CONTROLS ON THE PLATFORM Close the cover of the chassis control panel before operating the platform controls 15 Control lever TELESCOPE IN TELESCOPE OUT 16 Control lever BOOM UP BOOM TO THE LEFT BOO...

Page 20: ...speed is used simultaneously with the control levers for the boom and the levelling of the platform 18 Control lever for levelling of the platform 19 Sound signal 20 Emergency stop button 21 Socket o...

Page 21: ...e lift repair such a fault immediately Do not use the lift until the fault has been repaired and the condition of the lift has been verified IN CASE OF OVERLOADING 1 If there is time try to find out t...

Page 22: ...iggers must not slip on the surface the operation is prohibited if the lift is not properly supported and in a level position 2 Drive or push the lift to the inspected lifting site apply the parking b...

Page 23: ...cable to the power supply for maximum out of the electric motor the voltage must 230 VAC 10 6 the frequency must be 50 Hz and rating of the fuse 10A the length of the connecting cable has some effect...

Page 24: ...evel the chassis with the outriggers with the help of the level gauge 26 MAKE SURE THAT THE WHEELS ARE CLEARLY OFF THE GROUND the green signal light 11 on the chassis control panel comes on when all o...

Page 25: ...ld now stop 2 Open the emergency descent valve for the telescope by turning the lever 27 clockwise and retract the telescope completely by pumping with hand pump 28 The crank for the hand pump is loca...

Page 26: ...point Operating controls on the chassis control panel Now you can operate the boom using levers 15 and 16 on the platform control panel Simultaneously turn the switch 17 I II speed Only use the II spe...

Page 27: ...ng the platform to transport position Always retract the telescope completely before lowering the boom onto the transport support DO NOT DAMAGE THE TOW BAR JOCKEY WHEEL DO NOT TAKE ADDITIONAL LOAD IN...

Page 28: ...a safe position preferably to the transport position switch off the power unit 19 Adjustment of the platform position From the chassis control centre LCB Carry out the levelling of the platform while...

Page 29: ...be adjusted from the platform control panel in the following way turn the selector switch 1 to position 1c operating from the platform turn the selector switch 17 and simultaneously using the control...

Page 30: ...the emergency descent valve for the boom by turning the lever 27 counter clockwise and lower the boom by pumping with hand pump 28 3 Close the emergency descent valve by turning the lever 27 to its c...

Page 31: ...g towards the ascent 3 Always place chocks under the wheels before disconnecting the device from the towing vehicle 4 Always apply the handbrake before disconnecting the device from the towing vehicle...

Page 32: ...k area if the towing vehicle cannot be used turn the selector switch 1 to position 1b make sure that the platform is in the transport position and the outriggers are in the upper position make sure th...

Page 33: ...d with the driving device the suitable length for the jockey wheel stem can be achieved by adjusting the gap between the brake rod and the tyre to 1 3 cm Thus the wheel can turn freely 15 SPECIAL INST...

Page 34: ...e boom 3 Lower the boom platform onto the support on the tow bar the limit switch on the transport support prevents operation of the support outriggers if the platform is not down 4 Close the cover on...

Page 35: ...n of the support outriggers if the platform is not down 4 Close the cover on the platform control panel 5 Turn the selector switch 1 to position 1b 6 Lift the support outriggers at first the rear supp...

Page 36: ...towing of the lift In particular if you are parking or disconnecting the lift from the towing vehicle on a slope apply the parking brake as firmly as possible After having applied the parking brake pu...

Page 37: ...afety of the unit must be repaired before the lift is next used do not let oil spill on the ground keep the lift clean especially the platform clean up the lift before service and inspection use genui...

Page 38: ...ecessary check the clearance between the slide pads and surfaces and adjust the pads if necessary 4 Service every six months change the hydraulic oil and the filter cartridge check the condition of th...

Page 39: ...DINO 95T 39 18 3 LUBRICATION PLAN...

Page 40: ...ngs and gear ring 14 Bearing on the rod side of the upper levelling cylinder Lubricant Esso Beacon EP2 or equivalent Moving parts of the mechanism of the outrigger limit switch system must be lubricat...

Page 41: ...movement at any position measure the stroke and observe in a few minutes time that the stroke does not change Note Drive the boom to an almost vertical position 4 To check the tightness of the load r...

Page 42: ...DINO 95T 42...

Page 43: ...s position Make sure that the wheels can rotate freely The brake rods must be slack with the handbrake released Check the attachment of the brake rods Turn the adjustment wheel behind the hole shown b...

Page 44: ...adjusted Service intervals 500 km running in 5 000 km adjustment of the brakes lubrication of the moving parts of the overrun 13 000 15 000 km or every six months a check the brake linings for wear b...

Page 45: ...n internal leakage in the cylinder If the platform viewed by the operator drifts backwards the reason can be 1 a leak in the load regulation valve 4 on the piston bottom side of the slave cylinder in...

Page 46: ...e staff of the dealer SCHEDULE FOR REGULAR SERVICING 1 Clean the lift thoroughly before the service The hydraulic and electric appliances must not be dismantled if they are not clean Any contaminants...

Page 47: ...e volume required for change is about 20 litres factory filling Mobil EAL 32 The viscosity class of the hydraulic oil must be ISO VG32 or ISO VG15 and the oil must meet the requirements according to D...

Page 48: ...rs and lubricate the joint bearings refer to the lubrication plan drive the lift cylinder to its upper position from the chassis control panel and inspect the condition of the piston rod and tightness...

Page 49: ...bonding adhesive tighten crosswise check the chassis and the welded seams on it especially around the turning device and attachment points of the outriggers inspect the outriggers check the tow bar i...

Page 50: ...ers must not operate in any position of the selector switch while the support outriggers are in their upper position the boom must not operate in any position of the selector switch lift the boom and...

Page 51: ...pressure secure the new setting with a seal 12 Check the operating controls on the platform check the overall condition of the electric appliances inside the box and spray with moisture repellent if n...

Page 52: ...d the reflectors 16 Repeat the anti corrosion treatment using e g Tectyl 210R anti corrosion agent 17 Test run with a load of 200 kg following the loading instructions Check the structures after the t...

Page 53: ...DINO 95T 53 19 1 1 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM...

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Page 55: ...rol panels test operation of the emergency descent system test the alarm signal check signal light for outrigger limit switches 11 check the operation and cleanliness of the lights and reflectors chec...

Page 56: ...osion or breaches are the possible repair weldings duly executed check that the platform does not drift refer to the service instructions check that the outriggers do not drift refer to the service in...

Page 57: ...re the distance to the chassis at each outrigger step on the platform and extend the telescope keeping the boom level Turn the boom round a few times stop at the initial position and check that the di...

Page 58: ...leaks trace of corrosion or chafing at the clamps Check that the pipes are properly fastened connections check the hose and pipe connections for leaks inspect thoroughly the electric system check tha...

Page 59: ...orm pin check the condition of the cable chain its clamp brackets as well as the tightness of the screw connections check the play and attachment of the gliding surfaces on the boom inspect the platfo...

Page 60: ...the boom movements the limit switches on the tow bar which prevent the use of the outriggers after the test loading and test drive make sure that the steel structures or other loaded parts do not sho...

Page 61: ...t inspection have been completed without finding any defects in the structure or stability of the lift the lift may be used provided that the reach and platform load restrictions presented in the reac...

Page 62: ...rol contactor and thermo relay as well as the operation of the relays which control the operation of the contactors 2 None of the platform movements operate though the electric motor is running and th...

Page 63: ...the movements is operational Irregular and indefinite malfunctions Make sure that the hydraulic oil and the filter have been changed Thoroughly clean the solenoid valve spools and housings requires u...

Page 64: ...on with the seizure of the electric valve spool The lift turns as the lifting movement is activated Solenoid valve is stuck in turning position Wash carefully the spool and the block 8 Telescope movem...

Page 65: ...ts forward Double load regulation valve on the rod side is leaking Measures as above 12 Support outriggers do not operate though the selector switch is in position 1b Boom does not rest on the transpo...

Page 66: ...n surfaces Replace the brake shoe sets Clean the friction surfaces of the brake drum Overrun brake jams Lubricate Brake rod jammed or bent Repair Brake wires rusty or broken Replace wires 17 Braking u...

Page 67: ...ing to DIN74058 the diameter of the ball must be max 50 mm and min 49 5 mm If the measure is different or the ball is nor perfectly spherical it must be replaced Always when you change brake shoes rep...

Page 68: ...ve and telescope change over valve and turning Press the pin at the end of the electric valves If the movements operate the fault is in operating controls of the electric system or the valve spools ar...

Page 69: ...DINO 95T 69 Notes...

Page 70: ...he movement SR2 Safety relay monitoring the operation of the outriggers The safety relay resets as soon as all outrigger safety limit switches RK11 RK12 RK13 and RK14 have closed After that it is poss...

Page 71: ...WITH KEY Selector switch for choosing the operating location 1a Off 1b chassis control panel 1c platform control panel U1 VOLTAGE METER When the control voltage is switched on the voltage meter readi...

Page 72: ...switch closes as soon as sufficent force is exerted on the outrigger Prevents the operation of the boom unless the outriggers are not firmly supported on the ground and all limit switches are not clos...

Page 73: ...age while 230VAC supply voltage is connected 12VDC K42 HN Relay Starting of power unit 12 VDC K53 LCB Relay Time dealy relay for switching on the II speed 12VDC M1 RU Electric motor 230VAC PL RU Rotar...

Page 74: ...7 S8 UCB Joystick Turning and lifting the boom S9 UCB Joystick Telescope SR2 LCB Safety relay Boom movements SR4 LCB Safety relay Emergency stop circuit T1 LCB Power source 230VAC 12VDC switched mode...

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Page 85: ...DINO 95T 85 Notes...

Page 86: ...sure relief valve 1 16 47 2808 Pressure relief valve 1 17 47 2769 Double load regulation valve 1 18 47 377 Check valve pressure activated 8 19 47 2990 Emergency descent valve 1 20 47 2930 Check valve...

Page 87: ...DINO 95T 87 26 HYDRAULIC DIAGRAM 95001...

Page 88: ...DINO 95T 88 Notes...