Dinolift DINO XT II 160, Operating Instructions Manual

Page 1: ...OPERATING INSTRUCTIONS Manufacturer Dinolift Oy Raikkolantie 145 FI 32210 LOIMAA Tel 358 20 1772 400 info dinolift com www dinolift com DINO XTB II 160 180 210...

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Page 3: ...3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 160XTB II 160569 180XTB II 40337 210XTB II 210208...

Page 4: ...L FOR THE ACCESS PLATFORM 18 3 SAFETY 20 3 1 SAFETY INSTRUCTIONS 20 3 2 SAFETY RELATED NOTIFICATIONS 24 3 3 SAFETY DEVICES 25 4 STRUCTURE AND FUNCTIONS OF THE LIFT 30 4 1 STRUCTURE OF THE LIFT 30 4 2...

Page 5: ...the emergency descent system is not operational 55 6 INSTRUCTIONS FOR FAULT FINDING 56 7 MAINTENANCE SCHEDULE 60 7 1 SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES 62 7 2 LUBRICATION PLAN 63 8...

Page 6: ...6 Ekspluat cijas instrukcijas DINO 160XT II 180XT II 210XT II BLANK...

Page 7: ...nual before using the aerial work platform Make sure that you have understood all the instructions The instructions must absolutely be followed during operation and maintenance of the aerial work plat...

Page 8: ...platform is exclusively intended for transferring people and tools to the work position and acting as a work platform within its permissible load bearing capacity and reach refer to the Technical Spec...

Page 9: ...inclination chassis 0 3 Max allowed gradient of ground to the side 2 7 6 7 6 7 Max allowed gradient of ground lengthwise 4 2 8 0 8 3 Max wind speed during operation 12 5 m s Min ambient temperature w...

Page 10: ...10 Operating instructions DINO 160XTB II 180XTB II 210XTB II 2 1 DIMENSION DRAWINGS 2 1 1 160 XTB II...

Page 11: ...11 2 1 2 180 XTB II...

Page 12: ...12 Operating instructions DINO 160XTB II 180XTB II 210XTB II 2 1 3 210 XTB II...

Page 13: ...13 2 2 REACH DIAGRAM 2 2 1 160 XTB II 1 0 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 m 1 0 10 9 8 7 6 5 4 3 2 1 2 0 55 50 45 40 35 30 25 20 15 10 5 0 30 25 20 15 10 5 5 10 215 KG 475 LB DINO 160XT II ft...

Page 14: ...nstructions DINO 160XTB II 180XTB II 210XTB II 1 0 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 12 11 10 9 8 7 6 5 4 3 2 1 2 0 60 55 50 45 40 35 30 25 20 15 10 5 0 40 35 30 25 20 15 10 5 5 10 2 2...

Page 15: ...5 KG 475 LB 120 KG 265 LB 80 KG 175 LB DINO 210XT II m ft 1 0 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 12 11 10 9 8 7 6 5 4 3 2 1 2 0 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 40 35...

Page 16: ...g 1 Maximum allowed axle weight kg 2 kg 2 3 EXAMPLE OF THE MACHINE S NAMEPLATE The name of the manufacturer and the production number and serial number of the machine have been marked on the nameplate...

Page 17: ...Dinolift Oy has assessed the conformity of the machinery with internal checks 2006 42 EC Annex VIII and has granted a certificate No DCE 160XTB 002 19 Access platform also fulfils the requirements of...

Page 18: ...re 20 C Transport height 2 31 m Weight 2390 kg Basket size 0 7 x 1 3 m Inspection points Y meet standards N do not meet standards Y N Y N A STRENGTH 6 Plate for supports 1 Certificate of material 7 Sa...

Page 19: ...mmediate proximity for at least five years E ELECTRIC APPLIANCES G SAFETY DEVICE 1 Electric appliances 1 Safety limit switch 2 Sound signal F CONTROL DEVICES 1 Protections H LOADING TEST 2 Symbols dir...

Page 20: ...nel with authorisation in writing who are well familiarised with the device and at least 18 years old are allowed to operate the unit Keep the lift free of any dirt which may impair safe operation and...

Page 21: ...he base must be taken into account when supporting the chassis Do not use the lift if it is on a lorry a railway car a floating vessel or any other potentionally unstable platform Ensure that the outr...

Page 22: ...ion Never throw or drop any objects from the platform All the tools must be transported on the inside of the platform Never leave the tools hanging outside the work platform supported only by their po...

Page 23: ...brella is difficult to use 14 17 Strong All the trees are swaying It is difficult to walk against the wind NOTE The wind speed can be much higher at a higher altitude than on the ground level Do not t...

Page 24: ...imminent or potential hazardous situation which if not avoided may result in death or serious injury DANGER WARNING CAUTION NOTICE Orange WARNING message is used in connection with potential risk fac...

Page 25: ...on can be resumed 2 Supervision of supporting The lift s all support outriggers must be in the support position before the boom is lifted Make sure that the wheels are off the ground The safety limit...

Page 26: ...ped the movement While at the outreach limit the red warning light and the green signal light will flash in turns In this situation the lift can be operated in the direction in which it remains inside...

Page 27: ...ENSION CHAIN DOUBLING CHAIN RETRACTION CHAIN RK7 6 Preventing the inclination of the platform The platform is levelled hydraulically by means of a so called slave cylinder system where the master cyli...

Page 28: ...clination of the platform 8 Emergency stop buttons Depressing the emergency stop button stops all the movements immediately and turns off the power unit The button can be found at each control station...

Page 29: ...29 BLANK...

Page 30: ...g pages 4 1 STRUCTURE OF THE LIFT Work platform Levelling cylinder of the platform slave Boom extension 3 Telescope cylinder Master cylinder Articulated arms Outrigger cylinder Outrigger Driving devic...

Page 31: ...ONS OF THE LIFT Driving direction Left Right Turn counter clockwise Turn clockwise Turning of boom Turning of platform Telescope Levelling of platform Lifting lowering of articulated arms Lifting lowe...

Page 32: ...rms Movement speed selector S20 Levelling of platform Signal lights and gauges Pushbuttons for driving 1 2 3 4 The outriggers are in the support position and the operation of the boom is enabled S26 D...

Page 33: ...ntrol circuit for the controller and wiring 24 Motor revolutions adjusted to too low value Check joystick and wiring of the control circuit 31 Excess current or short circuit in the main contactor spo...

Page 34: ...t switch 54 1365 3 4 2 1 1 Signal light outrigger 1 2 Signal light outrigger 2 3 Signal light outrigger 3 4 Signal light outrigger 4 Remote control cable for the driving device The additional control...

Page 35: ...0V USB Retraction extension of the telescope Signal lights Lifting lowering of the boom 1 2 3 4 The load is within the outreach range Turning of the boom 1 2 3 4 Overloading or the load is at the outr...

Page 36: ...levers is available as an option for the platform control centre The left and right control levers JST right left replace the normal control lever Press first the activation button and only after that...

Page 37: ...37 NOTES...

Page 38: ...as repaired Inspection protocols 3 Operator Is the operator of the lift old enough Has the operator received the required training Is the operator in suitable condition for operating the machine The...

Page 39: ...ium density hard to work 0 50 5 Loose easily worked 0 25 3 2 Check that the standing surface is free from potholes pits or too inclined areas 3 Check that the movement area of the outriggers and the b...

Page 40: ...n the UCB centre by pressing the activation switch at the end of the control lever After this the start stop automatics will start and stop the electric motor whenever any of the movements is activate...

Page 41: ...stop using the combustion engine close the fuel cock The fuel cock must be closed during towing of the lift C XT OPTION POWERED BY COMBUSTION ENGINE DIESEL Do not connect the power supply cable 230 V...

Page 42: ...gers from the DCB control centre via the lever switch The automatic levelling function positions the outriggers on the ground and levels the chassis 1 2 3 4 2 Keep the lever turned until the signal li...

Page 43: ...l levers in the chassis control centre extending and retracting the telescope lifting and lowering the boom turning the boom lifting and lowering the articulated arms inclination control of the platfo...

Page 44: ...If you move the lever before pressing the rocker switch the action will be deterred 4CB2106 Activation button Operating direction of the lever Movement Symbol JSL up down Boom up down JSL to the left...

Page 45: ...ctive cover The limit switches must not be adjusted or modified The inspection and adjustment may only be carried out by an authorized serviceman Working a long time in the same position If the weathe...

Page 46: ...ransport position Always retract the telescope completely and turn the platform perpendicular to the boom before lowering the boom onto the transport support DANGER WARNING CAUTION NOTICE Do not damag...

Page 47: ...c 5 2 4 Ending the work At the end of the workday 1 Retract the telescopic boom fully 2 Check that the platform is perpendicular to the boom 3 Lower the boom platform onto the support on the tow bar T...

Page 48: ...the boom 3 Lower the boom platform onto the support on the tow bar The limit switch on the transport support prevents the operation of the support outriggers if the platform is not down 4 Close the c...

Page 49: ...ion 3 Make sure that the mains cable is long enough to cover the whole travel distance or that the cable has been disconnected 4 Switch the driving device to the drive position 5 Release the handbrake...

Page 50: ...dbrake before disconnecting the lift from the towing vehicle 4 Only use the handbrake as a parking brake or for emergency stopping 5 When transferring the lift using the driving device take care not t...

Page 51: ...having applied the parking brake push the lift backward to make the reverse automatics release the brake shoes The spring cylinder pulls the parking brake tighter and the brakes of the vehicle will ag...

Page 52: ...at the marked points for the transport The tying points are symmetrically located on either side of the lift max 60o max 60o DANGER WARNING CAUTION NOTICE Risk of falling Tie down the lift to the veh...

Page 53: ...l not to damage the unit during the lifting operation min 2000 mm 160XT II 190 mm 160XTB II 200 mm 180XT II 190 mm 180XTB II 180 mm 210XT II 320 mm 210XTB II 300 mm 5 4 LONG TERM STORAGE Clean the mac...

Page 54: ...immediately Do not use the lift until the fault has been repaired and the condition of the lift has been verified 5 5 2 In case of overloading 1 If there is time try to find out the reason for the re...

Page 55: ...ing the hand pump lower the boom completely Turn the screws fully open counter clockwise after the pumping 4 Turning the boom Turn the finger screws A B and F all the way down clockwise using the hand...

Page 56: ...ube Power supply to the main centre is OK reading in the battery gauge is 0 Batteries are flat recharge the batteries by connecting the mains cable 2 Movements boom up and telescope out are not operat...

Page 57: ...cable operated remote control for the driving device has been depressed Release the emergency stop button 24 Wheel brakes overheat Parking brake not completely released Release the parking brake compl...

Page 58: ...58 Operating instructions DINO 160XTB II 180XTB II 210XTB II NOTES...

Page 59: ...59 NOTES...

Page 60: ...is well familiar with the structure and operation of the lift Maintenance instructions Service must be performed every indicated month or operating hour interval whichever comes first Always lubricat...

Page 61: ...14 Turning device V P V 15 Electro hydraulic rotating adaptor T 16 Tyres and tyre pressures T T P P 17 Coupling overrun device T V P V 18 Jockey wheel slide and threads P V 19 Brakes T T 20 Axles and...

Page 62: ...conditions intervals between the inspections shall be reduced The overall operating condition of the lift as well as the condition of the safety related control devices shall be established in the re...

Page 63: ...63 7 2 LUBRICATION PLAN 6 9 7 11 7 8 1 5 5 3 2 12 3 4 10 13 14...

Page 64: ...n Clean the lift especially carefully before services and inspections Impurities may cause serious problems for example in the hydraulic system Use original spare parts and consumables Consult the spa...

Page 65: ...lights as well as the road traffic lights of the trailer 8 1 4 Check the hydraulic oil level Check the hydraulic oil level with the platform in the transport position If necessary top up hydraulic oi...

Page 66: ...triggers must not operate in any position of the selector switch 8 1 7 Check the operation of the emergency descent the emergency stop and the sound signal Test the operation of the emergency stop the...

Page 67: ...a flat battery does not Make sure the batteries are charged if they are kept outdoors in the winter Make sure the level of electrolyte in the battery is correct Top up distilled water only after the...

Page 68: ...II Test the condition of the batteries regularly Specific weight of the liquid 1 277 Battery 100 charged DANGER WARNING CAUTION NOTICE If maintained well the batteries will last 4 5 years of normal op...

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Page 70: ...70 Operating instructions DINO 130T II BLANK...

Page 71: ...m about a rented machine Machine model DINO _______________ Serial number _______________ Previous owner _____________________________________________ Country _________________________________________...

Page 72: ...72 Operating instructions DINO 130T II NOTES...

Page 73: ...73 NOTES...