DINSEO DIX WD 300, Operation Manual

Page 1: ...Operation manual Keep in secure area for future reference Wire feeder Betriebsanleitung F r k nftige Verwendung aufbewahren Drahtvorschub B 0034 S c h w e i ss e n w e l d i n g w e l d i n g s o l d...

Page 2: ...be duplicated translated or reproduced nor shall they be stored processed transmitted or distributed by any electronic means without the prior written permission of DINSE G m b H Ning n tipo de copia...

Page 3: ...e Prominently display singage in the working area to clearly specify where the manual is kept These products comply with 2014 30 EU EMC directive 2014 35 EU Low voltage directive IEC 60974 05 Electric...

Page 4: ...Recycling Disposal 17 2 7 1 EU countries 17 2 7 2 Other countries 17 3 Technical datas 18 3 1 DIX WD 300 18 4 Instructions for use 20 5 Device description 21 5 1 Operating controls 21 5 1 1 Front view...

Page 5: ...3 Hot wire set DIX WDA 301 plus DIX WDX 100 solenoid valve set 44 9 4 DIX WDA 302 MAG Set 45 9 5 TIG set DIX WDA 303 46 9 6 DIX WDA 304 SATZ Set 47 9 7 with mains supply set DIX WDX 500 48 9 8 DIX WD...

Page 6: ...pecial high grade machines Please contact the DINSE distributor of your country if you have any questions or requests regarding equipment and supplies 1 Introduction 1 Einleitung Sie haben ein Qualit...

Page 7: ...i n de conformidad DIX WD 300 1 Introduction 1 1 EC Declaration of conformity DIX WD 300 1 Einleitung 1 1 EG Konformit tserkl rung DIX WD 300 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Page 8: ...onformidad DIX WD 300 50KD 1 Introduction 1 2 EC Declaration of conformity DIX WD 300 50KD 1 Einleitung 1 2 EG Konformit tserkl rung DIX WD 300 50KD S c h w e i ss e n w e l d i n g w e l d i n g s o...

Page 9: ...e data from the type plate in the fields of the type plate displa yed at the bottom This allows the trouble free assignment of the operating instructions 1 Introduction 1 3 Name plate Tragen Sie die S...

Page 10: ...f electric shock Danger of ex cessive noise and sound pressure levels Danger of hand injury Danger of blinding and electrical discharge Danger of fire Danger of explosion Danger of poisoning Danger po...

Page 11: ...m copper and nickel based alloys Small to large material thicknesses Any other use is considered not to conform with the intended use The manufacturer is not liable for resulting da mage the operating...

Page 12: ...or cable Do not use torch ground or supply cables that show any signs of damaged insulation Damage should be repaired immediately by a qualified electrician Welding torches and electrode holders shoul...

Page 13: ...danger Danger of explosion from sparks Never weld near explosive materials or liquids Remove containers with explosive liquids from the work area Avoid any formation of flames e g through sparks or gl...

Page 14: ...orch to cool properly if you want to replace wear parts of the torch head warning Danger of hearing loss by excessive noise and sound pressure levels Always wear hearing protection 2 Safety 2 3 Safegu...

Page 15: ...at www dinse eu U S market www dinse us com for further details and exceptions of the war ranty Warranty claims can only be asserted given Use for the intended purposes Proper operation Use of origina...

Page 16: ...p our service department to determine the cause of the problem sooner and can reduce the time it takes to repair the torch set 2 Safety 2 6 Transportation and packaging 2 Sicherheit 2 6 Transport und...

Page 17: ...EU countries Do not discard electrical appliances with ordinary waste As per EU directive 2012 19 EU regarding old electrical and electronic appliances and as implemented in national law used electric...

Page 18: ...y circle Welding current Corriente para soldar Maximale Anschlussspannung 42 VDC 50 Hz Maximum connection voltage Tensi n m xima de conexi n Schwei spannung max 113 V Welding voltage Tensi n para sold...

Page 19: ...montiert lieferbar Available torch connection sets only available assembled Kits de conexi n de pistola disponibles s lo se suministra montado Kaltdraht Set Cold wire set DIX WDA 300 Kit de hilo en fr...

Page 20: ...d by DINSE according to customer preferences For the details of the different system versions such as torch connecting sets length of the supply hose gear unit motor output drive rolls spare parts and...

Page 21: ...e discharge opening 2 Thread button 3 Potentiometer I N F O The illustrations show a DIX WD 300 for cold wire feed The wire discharge feed is used for a conduit hose connection 5 1 1 Front view Option...

Page 22: ...or use with the following spool holders They can be operated either with a mandrel or basket spool The DINSE spool holders DIX WDS 200 for a spool diameter of 200 mm DIX WDS 300 for a spool diameter o...

Page 23: ...7 Spring plate 8 Thumb screw to control pressure force 9 Intake spout for liner 10 Holding screw for drive roll 11 Drive roll 12 Pressure clip 13 Conduit hose connection 5 Device description 5 1 Opera...

Page 24: ...nut clockwise For the DINSE connection turn the compact plug approx 90 clockwise the compact plug is now locked 3 Connect the control wire in accordance with the wiring diagram Optionally thecontrolw...

Page 25: ...y original components and spare parts from DINSE Please also observe the maintenance instruc tions for the torch set and the other compo nents such as the power source cooling and spool system 6 Inbet...

Page 26: ...eter of 1 mm In addition the drive rolls differ in their design for steel wire electrodes and aluminum wire electrodes To select the right drive roll please look at the replacement parts and wearing p...

Page 27: ...with the hou sing cover open for inspection purposes Do not place your hands or other body parts near the contact tip while checking the wire feed The conduit hose is inserted from the front before a...

Page 28: ...the wire and make sure that no one switches the power on again during threading Never touch live parts or cables I N F O Take care that the wire does not jump off the spool during threading and be com...

Page 29: ...e electrode 3 Guide it through the intake and over the drive roll 4 Thread the wire electrode into the conduit hose from its connection 6 Inbetriebnahme 6 4 Drahtelektrode einf deln 3 F deln Sie die D...

Page 30: ...lly to the hands and other body parts from protruding wire Do not place your hands or other body parts near the contact tip while checking the wire feed 6 Press and hold the thread button on the wire...

Page 31: ...t it cannot be activated by anyone else when you open the wire feeder Never reach into the drive of the wire feeder if you are operating it with the hou sing cover open for inspection purposes CAUTION...

Page 32: ...e force with the red thumb screw so that the wire electrode is transported uniformly 6 Inbetriebnahme 6 5 Anpressdruck einstellen 2 L sen Sie die Fl gelmutter unter der R ndelschraube 3 Stellen Sie di...

Page 33: ...ormed 5 Tighten the wing nut again hold the thumb screw at the same time to prevent incorrect adjustment You have now secured the setting 6 Close the housing cover 6 Inbetriebnahme 6 5 Anpressdruck ei...

Page 34: ...sk of eye injuries from flying chips wire electrode abrasion and weld spatters when blowing out the drive unit with compressed air Always wear safety goggles or a visor To ensure perfect functioning t...

Page 35: ...cannot be activa ted by anyone else when you open the wire feeder Never reach into the drive of the wire feeder if you are operating it with the hou sing cover open for inspection purposes 1 Open the...

Page 36: ...ve roll on the positioning pin 6 Tighten the holding screw hand tight hold the drive roll while doing so to prevent it from turning 7 Wartung und Reparatur 7 2 Drahtf rderrollen wechseln 4 Drehen Sie...

Page 37: ...eplacing the drive roll 7 Swivel out the spring plate and fold down the pressure shackle 8 Clamp the spring plate under pressure close the cover and lock it 7 Wartung und Reparatur 7 2 Drahtf rderroll...

Page 38: ...ber einer Schwei stromquelle muss die Betriebssicherheit des Ger tes gem der Betriebssicherheitsverordnung BetrSichV gew hrleisten Die technischen Regeln f r Betriebssi cherheit TRBS 2131 Elektrische...

Page 39: ...ot working properly consult the list below for possible troubleshoo ting solutions Safety First If the Troubleshooting Sugge stions do not resolve your problem please contact DINSE and do not attempt...

Page 40: ...wire diameter of the drive roll with the selected wire electrode replace the drive roll if necessary Liner is blocked or damaged Clean or replace the liner Contact tip s drill hole is too small Use a...

Page 41: ...coil is deformed or broken Replace the wire coil The wire coil brake is too firmly set Correct the wire coil brake setting Wire is not fed Control cable to power source is not connected Connect the wi...

Page 42: ...gung 24V Steuerspannung Flanschstecker 23 polig Burndy 7 DIXESLO0202 14 08 03 Wrage 03 02 05 XXXXX WD300mit Burndy23pol SKF WD300Standard erstellt Datei Projekt ge ndert Kunde Bearbeiter Z Nr C F 1516...

Page 43: ...H G D E F C B A rot violett wei braun gr n gelb grau rosa blau schwarz rot schwarz violett wei braun gr n gelb grau rosa blau gelb gelb Option 21 10 02 Wrage 04 02 05 WD300mit WDA300 SKF WD300mit WDA...

Page 44: ...A violett gelb rosa rosa blau1mm wei schwarz1mm Draht vor T schwarz braun blau M WDP300 Burndy23pol Z W X Y U V M R S N P K L J H G D E F C B A rot violett wei braun gr n gelb grau rosa blau schwarz r...

Page 45: ...z1mm Draht vor T schwarz braun blau M WDP300 Burndy23pol Z W X Y U V M R S N P K L J H G D E F C B A rot violett wei braun gr n gelb grau rosa blau schwarz rot schwarz violett wei braun gr n gelb grau...

Page 46: ...grau rosa blau schwarz rot schwarz violett wei braun gr n gelb grau rosa blau 21 10 05 Wrage 04 02 05 WD300mit WDA303 SKF WD300mit WDA303 erstellt Datei Projekt ge ndert Kunde Bearbeiter Z Nr WIG Set...

Page 47: ...hwarz1mm Draht vor T schwarz braun blau M WDP300 Burndy23pol Z W X Y U V M R S N P K L J H G D E F C B A rot violett wei braun gr n gelb grau rosa blau schwarz rot schwarz violett wei braun gr n gelb...

Page 48: ...4 2 schwarz schwarz blau braun braun schwarz R braun schwarz blau braun M WDP 300 14 8 9 1011 1213 braun braun 16 15 F C 42V Burndy 4 pol A D B C Burndy 23pol E B A D C H G F J L K N P M R S T W U V Y...

Page 49: ...Drahtendesensor NC Schirm GMV 42V Burndy 12pol M L J K H D F G E B C A schwarz blau braun Optionen braun schwarz blau blau gelb violett gr n gelb Kx Kx Kx 04 02 14WR braun Drahtendesensor 2 1 3 4 10 0...

Page 50: ...tial free contact is actuated when the end of the wire has reached the sensor End of wire spool empty 10 Optionen 10 1 Drahtende Sensor Hat das Drahtende den Sensor erreicht wird ein potentialfreier K...