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Summary of Contents for DB50QT-16

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Page 2: ...hnical department Proper assembly and maintenance will ensure your safety and the long service life of the machine Identification The VIN or chassis number is located on the frame of the scooter and is either under the seat or under the clip in cover in the front of the footwell The engine number is located on the left side on the bottom of engine Tools Please have a selection of good quality tool...

Page 3: ...ts and bolts securing the upper portion of the frame Undo the bolts securing the handlebars and the rear carry rack Wearing gloves and using two people lift the upper part of the frame off the scooter Be careful not to scratch the paintwork The scooter is now held in by only the front spindle Stood at the rear of the scooter lift it out of the frame to the right and put the centre stand down One p...

Page 4: ...t threaded part all the way finger tight Put the mirror mount on so that the flat part faces down Put the other nut on finger tight Next place the mirror through the hole though the spacer and screw into the mirror mount on the handle bar The uprights should be on the inside Next put the rubber pads over the chrome screen fixings and push through the front of screen Put the 4 rubber washers on the...

Page 5: ...ng slotted bars go on the inside of the box Put the long M6 screws 4 of through the slots and line the box on the rack so that it is central Use the 4 smaller slotted bars underneath Fix in place with the nuts and washers provided Cover with the protective foam mat A maximum weight of 10 kilos is recommended The weight may also alter the handling of the scooter ...

Page 6: ...ained into the battery remove the blister pack and discard appropriately Remember there may still be small amounts of acid inside it Let the battery stand for 20 minutes Make sure that the acid is covering the plates If needed top up with distilled water Place the sealing cap onto the battery and push down evenly till the cap is flush Now wash any spillages off the battery Charging of the Battery ...

Page 7: ... ready to go but before you put any petrol or oil in to the scooter there are a few final things that need checking Brakes Test both the front and bake brakes are fully operational Make sure that there is some freeplay in the levers 5mm to 8mm this must be checked with the steering at left right and centre Throttle Test that the throttle is fully operational Make sure there is about an eighth of a...

Page 8: ... need adjusting to compensate Electrics Please go through the controls and make sure that the following systems are working correctly Indicators left and right front and rear Lights sidelights front and rear High and low beam for the front light Rear brake light working from both the front and rear brake independently The horn It should be a sharp loud noise The main fuse is located next to the ba...

Page 9: ...rol cap is either located under the seat or at the rear of the foot well under a locked flap These scooters use normal unleaded 90 octane You must not over fill with petrol as any spillages will damage the paint and may spill onto a hot engine creating a hazard Make sure the scooter is on the main centre stand Put the key in the ignition and turn clockwise until the ignition lights come on Hold th...

Page 10: ...ith the controls BEFORE you go out on a public road Take the appropriate training if you do not all ready know how to ride a scooter Failure to do so could put yourself or others at risk of injury The controls are fairly basic The right hand controls the throttle front brake and the switch for the lights and starter The left hand controls the rear brake and the switch for the high low beam indicat...

Page 11: ...ed previously In addition change the engine oil the rear drive oil check and clean the air filter check and clean the spark plug check the level of the front brake fluid the play in the rear brake check the pressure in the tyres The engine oil required is a good quality Sae10w 40 suitable for scooters using a wet clutch The approximate capacity is 1000ml The final drive should use 200ml of a Sae90...

Page 12: ...kms 36 months Engine Drive strap Drive chain I I Chain cam A A Span Valve A A A Hose Bolton cyclinder head I I I Air cleaner Clean every 100km change when needed Oil engine R R R R R R Fuel system Filter fuel R Choke I I Joint fuel hose I I I Carburetor A A A Gear R R Filter oil C C Ignition Timing ignition I I I Spark plug I I Circuit ignition system I I Other Electrics I I I I I I Grave bolt T T...

Page 13: ...m change when needed Oil engine R R R R R R Fuel system Filter fuel Choke Joint fuel hose Carburetor A A Gear R Filter oil C C Ignition Timing ignition Spark plug I I I I Circuit ignition system Other Electrics I I I I I I Grave bolt Span clutch lever Brakes I I I I I I Nuts and Bolts T T T T T T Exhaust I I I I I I Fuel Tank I I I I I I Wheels I I I I I I Tires I I I I I I Throttle I I I I I I Sp...

Page 14: ...for periods in excess of six weeks it is advisable that a few further things are done Drain the fuel You will find the drain cock at the lowest point of the carburettor Disconnect the battery and leave it on a trickle charger such as an optimate Raise the wheels off the floor Take the spark plug out and put 15ml of oil into the cylinder and turn the engine over Leave the spark plug out and put a c...

Page 15: ...r suspension for stiction and play Check front and rear wheel bearings Carburettor In the unlikely event that your scooter fails to start please check the air pilot screw on the side of the carburettor It should be 2 5 turns out Screw all the way in and count the number of turns out If you have mechanical queries please contact us on 0845 6520 680 ...

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