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10(35)

 

  

 

User manual in Original 

 

Dok. ref: User manual 500A-ATF-K Rev. F  
DISPERATOR AB
 

  Tel: +46 8 724 0160 

E-mail: info@disperator.se 

Mälarvägen 9, SE-141 71 Segeltorp, Sweden    Fax: +46 8 724 6070 

Web page: www.disperator.se 

3.2.

 

Technical Specification 

 

 

Flush pipe or flush tower 
with air gap to sink

 

½”BSP, Male (optional)

 

 

Flushing nozzle for clamp 
connection of hose, 

½”

 

 
 

For detailed drawing 
of cover guard with 
safety interlock switch 
see view to the right.

 

Side view

 

Back-flow preventer 
(vacuum valve), 

½”BSP, 

Male, see (1)

 

 

Reinforced flexible 
hose 

½” for flushing 

water, see (1)

 

 

Line strainer,

 

½” BSP, Female

 

 
 
 

 

Solenoid valve, IP65, 

½” 

BSP, Female, see (2)

 

Top view (A-A)

 

 

 

g

 

 
 
 
 
 
 
 
 
 
 
 

e

 

 
 
 
 
 

 

Disposer inlet 
diam. 80mm

 

 
 
 

 

To suit drain con- 
nection disposer 
with outlet can 
be turned and 
positioned in any 
direction

 

 

a

 

Disposer housing, 
stainless steel

 

(EN 1.4301, AISI304

 

c  b

 

Motor IP55

 

 

Air inlet in bottom plate 

d

 

for motor cooling, min 
15mm clearance

 

 

Torque protection 
bar, see (1)

 

 

 

Disposer outlet to be 
connected to a water trap, 
see (1). Slope of drain 
pipe 2:100 to 5:100

 

 

Cover guard 
supported by a 
spindle and a leg

 

Screw joint assembly 

below sink outlet. 
No welding required

 

 

Safety interlock 
switch (IP67) 
assembly for sink

 

AT-nipple 

3” 

BSP, Male

 

Gasket, 2 pcs.

 

(in and under sink)

 

Upper clamping 
ring

 

Lower clamping 
ring

 

Motor cable outlet

 

and 2 m cable, see (2)

 

 
 

All measurements in mm

 

Adjustable legs 3 pcs. for model

 

520, 530, 550 and 575. Optional

 

for model 510 and 515, see (3)

 

 

 

3 clamping screws

 

Locking ring

 

BS-flange 3

” 

BSP, Female

 

900

 

m

in

 30

 

m

in

 300

 

65

 

75

-80

 

Technical specification 

510A 

515A 

520A 

530A 

550A 

575A 

Normal capacity, kg/hr. 

300 

400 

500 

700 

850 

1000 

Electrical power, kW 

0,75 

1,1 

1,5 

2,2 

4,0 

5,5 

Rated current, A for: 

 

 

 

 

 

 

400V / 3 ph. / 50 Hz 

2,1 

2,6 

3,6 

5,2 

8,6 

11,5 

440V / 3 ph. / 60 Hz 

2,1 

2,4 

3,5 

5,0 

7,5 

10,0 

480V / 3 ph. / 60 Hz 

1,9 

2,6 

3,5 

4,6 

7,2 

9,6 

Other 3-ph voltages available       1-ph 220-240V, 50/60Hz also available for models 510 and 515. 
Control voltage                                 For marine installation the same as motor voltage. For land installation 230V/50Hz. 
Fuse rating, slow 

10A 

10A 

10A 

16A 

16A 

16A 

Gross / net weight, kg 

31 / 28 

32 / 29 

37 / 33 

50 / 47 

53 / 50 

59 / 56 

Measurement a 

151 

151 

151 

176 

176 

176 

Measurement b 

460 see (3) 

460 see(3) 

583 

560 see (4) 

560 see (4) 

655 

Measurement c 

See (3) 

See (3) 

583-763 

560-740 see (4) 

560-740 see (4) 

655-835 

Measurement d 

40 

40 

40 

75 

75 

75 

Measurement e 

2” 

BSP, 

Female 

2 ½” 

BSP, 

Female 

Measurement f 

253 

253 

253 

310 

310 

310 

Measurement g (legs) 

See (3) 

See (3) 

204 

236 

236 

236 

The Disposer works in the temperature range  -5°C - +40°C 

 

 

(1) Installation material needed but not incl. in standard delivery are: 
• main electrical safety switch, 
• flexible hose R½” for cold flush water, 
• backflow preventer for flush water, 
• water trap for connection to disperator outlet, 
• torque protection bar for fixating the disposer. 
Can be ordered from DISPERATOR. 
 
(2) For connection to start/stop unit including contactor and overload 
protector (IP66) placed on wall/bulkhead. Start/stop unit to be 
connected to main electrical safety switch, see (1). 

(3) 3-ph unit without legs as standard. Legs available as option and 
then with same measurement b, c and g as for model 520.  1-ph unit 
with legs as standard and with same measurement b, c and g as for  
model 520. 
 
(4) Short version (b = 525 mm and c = 525-705 mm) and long version  
(b = 655 mm and c = 655-835 mm) available as option. 
 
(5) User manual with installation and service instructions,  
wiring diagram, laminated operating instructions and  
laminated safety instructions included in delivery. 

Summary of Contents for 500A-ATF-K

Page 1: ...724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se USER MANUAL FOOD WASTE DISPOSER 500A ATF K EXCELLENT SERIES WITH PROTECTIVE LID...

Page 2: ...User manual in Original Dok ref User manual 500A ATF K Rev F DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperato...

Page 3: ...F K Place of origin Segeltorp Sweden to which this EC Declaration relates fulfills all the relevant provisions of the Machinery Directive 2006 42 EC Low voltage Directive 2014 35 EU and the EMC Direct...

Page 4: ...platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing through a screen with openings no greater than 25...

Page 5: ...ded in Delivery 12 5 1 Documentation 12 5 2 Disposer and Assembly 12 6 Installation Instructions 14 6 1 Assembly of Disposer 14 6 1 1 Mounting of the Disposer with a ATF K Assembly 14 6 1 2 Mounting a...

Page 6: ...2 6 5 2 Checks before Start Up 22 6 5 3 Final Mesures 22 7 Wiring diagram 22 8 Safety Instructions 23 9 Operating Instructions 23 9 1 Start and Stop 23 9 2 Daily Cleaning 23 9 3 Trouble Shooting 24 9...

Page 7: ...o installation and operation A copy of the manual must always be at hand where the disposer is being used In addition to the general safety instructions listed in this main section it is necessary to...

Page 8: ...to be used Handlers should be given appropriate instructions prior to undertaking transportation hoisting and lifting Installation Personnel responsible for installing the disposer must be trained as...

Page 9: ...minating bad odors and bacteria formation and minimizing manual handling Our product range is designed with the user s needs in focus and meets today s requirements for handling of food waste The high...

Page 10: ...0 5 5 Rated current A for 400V 3 ph 50 Hz 2 1 2 6 3 6 5 2 8 6 11 5 440V 3 ph 60 Hz 2 1 2 4 3 5 5 0 7 5 10 0 480V 3 ph 60 Hz 1 9 2 6 3 5 4 6 7 2 9 6 Other 3 ph voltages available 1 ph 220 240V 50 60Hz...

Page 11: ...erator se 4 Storage and Transport 4 1 Storage If the disposer is to be stored before the installation it should be handled as follows Store the disposer in a dry and clean area where the relative humi...

Page 12: ...very 5 1 Documentation This User Manual Wiring diagram bill of material and component layout Safety instructions laminated Operating instructions laminated 5 2 Disposer and Assembly Disposer with moto...

Page 13: ...ing contactor with motor overload protector Controll voltage according to the delivery note Complete solenoid valve BSP Female including cable plug and coil with control voltage according to the deliv...

Page 14: ...is sealed Mount the disposer onto the BS flange If a 3 ball valve has been ordered as an optional accessory between the sink and disposer an extra nipple 3 BSP Male will be included in delivery The ni...

Page 15: ...s Measure the height X mm between the flange of the mounting assembly and the floor Measure the height Y mm of the disposer without legs including the 3mm rubber seal Lay down the disposer carefully o...

Page 16: ...que protection bar is not included in standard delivery but is available as an option If a torque protection bar is not suitable because of the distance to the bulkhead weld the feet directly to the f...

Page 17: ...les made in step 1 of this instruction Put on the outside of the bushings and thighten them by hand 3 Fit the lock mechanics 5 on to the safety interlock switch 6 do not thighten any lock screws Fix t...

Page 18: ...les made in step 1 of this instruction Put on the outside of the bushings and thighten them Make sure that the protective lid 1 is closed and in the the correct position 7 Fix the interlock assembly 3...

Page 19: ...ill allow for a larger flushing area in the bottom of the sink basin For further information see section 6 2 5 Vacuum Valve If required by local regulation a flush pipe or flush tower with air gap to...

Page 20: ...and 160mm for models 530A 575A 6 3 3 Curves and Bends The water trap and all bends in the drain pipe must be drawn without sharp bends or curves according to local standards The distance k in the fig...

Page 21: ...s for disposers having a rated current up to 14A For disposers having a current rated above 14A use 2 5mm wires The rated voltage and current is specified on the disposer s serial number plate which i...

Page 22: ...g of the disposer turns freely in both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks before Start Up Start the dispos...

Page 23: ...lt to grind such as vegetables with long fibers fish skins and sinewy meat should be divided into pieces of 3 5cm 1 2 inch and mixed with other food waste before being ground Dry and sticky waste such...

Page 24: ...grindable objects for example cutlery 8 Close the protective lid Make sure that the safety interlock switch connects 9 Check fuses breakers Change reset if needed 10 Use the main electrical safety swi...

Page 25: ...motor drive side 1 pcs motor fan side 14 03 Key for motor shaft 15 Housing 16 Hood 17 Strap for housing 18 Carrier 22 Screw and nut for mounting the disposer 6 pcs 23 Endshield mounting screw 4 pcs 25...

Page 26: ...when the index bolt is in its lock position thighten lockscews 10 11 if needed make sure the disposer stops when the protective lid 1 is opened 10 4 Dismantling of Disposer For below designation withi...

Page 27: ...posite one another under the rim of the shredder supported by the side of the end shield 13 11 Remove the V ring seal 03 01 and loosen the 4 fixing screws 23 of the end shield 13 Remove the end shield...

Page 28: ...arrier from the motor axle If needed use the rotary shredder 02 as a handle to prevent the motor axle from rotating 15 When changing the motor 14 make sure that the new motor has the same classificati...

Page 29: ...s The seals shall be placed with the groove and stainless spring upwards towards the washer 03 00 9 The seals are fixated by fitting the locking ring 03 03 into the groove in the end shield 13 Tap on...

Page 30: ...y shredder to the end shield by hammering 6 punch marks around the joint between these two articles 24 Put the rubber seal 05 on the stationary shredder 01 Make sure that it is centered 25 Wipe the su...

Page 31: ...sposer into place Use 6pcs of screws and nuts 22 See section 6 1 2 for the correct procedure 36 Reconnect drain piping according to section 6 3 Make sure that the disposer is securely fixated so it ca...

Page 32: ...07 Axle screw 1 pc 08 Seal for hood flange 1 pc 09 Rubber sealing compound 1 pc 10 Key for carrier 1 pc 22 Screw and nut for mounting the disposer 6 pcs 23 Screw for end shield 4 pcs 25 Nut and washer...

Page 33: ...ELLENT SERIES Spare Parts Below mentioned reference numbers refer to the exploded view in section 10 2 01 Stationary shredder 1pc 02 Rotary shredder 1pc 03 00 Washer for V ring seal 1pc 03 01 V ring s...

Page 34: ...ltorp Sweden Fax 46 8 724 6070 Web page www disperator se 10 Key for carrier 1pc 13 End shield 1pc 14 Motor with drainage holes 1pc 14 01 Axle seal motor 14 02 Motor bearing 14 03 Key for motor shaft...

Page 35: ...assembly 4pcs 26 Screw and washer housing assembly 2pcs 29 Adjustable legs 3pcs 31 Jam release wrench for rotary shredder 1pc 35 Complete solenoid valve with coil cable plug and fixating washer 1pc 3...

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