disperator 500A-ATF-K, User Manual

Page 1: ...724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se USER MANUAL FOOD WASTE DISPOSER 500A ATF K EXCELLENT SERIES WITH PROTECTIVE LID...

Page 2: ...User manual in Original Dok ref User manual 500A ATF K Rev F DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperato...

Page 3: ...F K Place of origin Segeltorp Sweden to which this EC Declaration relates fulfills all the relevant provisions of the Machinery Directive 2006 42 EC Low voltage Directive 2014 35 EU and the EMC Direct...

Page 4: ...platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing through a screen with openings no greater than 25...

Page 5: ...ded in Delivery 12 5 1 Documentation 12 5 2 Disposer and Assembly 12 6 Installation Instructions 14 6 1 Assembly of Disposer 14 6 1 1 Mounting of the Disposer with a ATF K Assembly 14 6 1 2 Mounting a...

Page 6: ...2 6 5 2 Checks before Start Up 22 6 5 3 Final Mesures 22 7 Wiring diagram 22 8 Safety Instructions 23 9 Operating Instructions 23 9 1 Start and Stop 23 9 2 Daily Cleaning 23 9 3 Trouble Shooting 24 9...

Page 7: ...o installation and operation A copy of the manual must always be at hand where the disposer is being used In addition to the general safety instructions listed in this main section it is necessary to...

Page 8: ...to be used Handlers should be given appropriate instructions prior to undertaking transportation hoisting and lifting Installation Personnel responsible for installing the disposer must be trained as...

Page 9: ...minating bad odors and bacteria formation and minimizing manual handling Our product range is designed with the user s needs in focus and meets today s requirements for handling of food waste The high...

Page 10: ...0 5 5 Rated current A for 400V 3 ph 50 Hz 2 1 2 6 3 6 5 2 8 6 11 5 440V 3 ph 60 Hz 2 1 2 4 3 5 5 0 7 5 10 0 480V 3 ph 60 Hz 1 9 2 6 3 5 4 6 7 2 9 6 Other 3 ph voltages available 1 ph 220 240V 50 60Hz...

Page 11: ...erator se 4 Storage and Transport 4 1 Storage If the disposer is to be stored before the installation it should be handled as follows Store the disposer in a dry and clean area where the relative humi...

Page 12: ...very 5 1 Documentation This User Manual Wiring diagram bill of material and component layout Safety instructions laminated Operating instructions laminated 5 2 Disposer and Assembly Disposer with moto...

Page 13: ...ing contactor with motor overload protector Controll voltage according to the delivery note Complete solenoid valve BSP Female including cable plug and coil with control voltage according to the deliv...

Page 14: ...is sealed Mount the disposer onto the BS flange If a 3 ball valve has been ordered as an optional accessory between the sink and disposer an extra nipple 3 BSP Male will be included in delivery The ni...

Page 15: ...s Measure the height X mm between the flange of the mounting assembly and the floor Measure the height Y mm of the disposer without legs including the 3mm rubber seal Lay down the disposer carefully o...

Page 16: ...que protection bar is not included in standard delivery but is available as an option If a torque protection bar is not suitable because of the distance to the bulkhead weld the feet directly to the f...

Page 17: ...les made in step 1 of this instruction Put on the outside of the bushings and thighten them by hand 3 Fit the lock mechanics 5 on to the safety interlock switch 6 do not thighten any lock screws Fix t...

Page 18: ...les made in step 1 of this instruction Put on the outside of the bushings and thighten them Make sure that the protective lid 1 is closed and in the the correct position 7 Fix the interlock assembly 3...

Page 19: ...ill allow for a larger flushing area in the bottom of the sink basin For further information see section 6 2 5 Vacuum Valve If required by local regulation a flush pipe or flush tower with air gap to...

Page 20: ...and 160mm for models 530A 575A 6 3 3 Curves and Bends The water trap and all bends in the drain pipe must be drawn without sharp bends or curves according to local standards The distance k in the fig...

Page 21: ...s for disposers having a rated current up to 14A For disposers having a current rated above 14A use 2 5mm wires The rated voltage and current is specified on the disposer s serial number plate which i...

Page 22: ...g of the disposer turns freely in both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks before Start Up Start the dispos...

Page 23: ...lt to grind such as vegetables with long fibers fish skins and sinewy meat should be divided into pieces of 3 5cm 1 2 inch and mixed with other food waste before being ground Dry and sticky waste such...

Page 24: ...grindable objects for example cutlery 8 Close the protective lid Make sure that the safety interlock switch connects 9 Check fuses breakers Change reset if needed 10 Use the main electrical safety swi...

Page 25: ...motor drive side 1 pcs motor fan side 14 03 Key for motor shaft 15 Housing 16 Hood 17 Strap for housing 18 Carrier 22 Screw and nut for mounting the disposer 6 pcs 23 Endshield mounting screw 4 pcs 25...

Page 26: ...when the index bolt is in its lock position thighten lockscews 10 11 if needed make sure the disposer stops when the protective lid 1 is opened 10 4 Dismantling of Disposer For below designation withi...

Page 27: ...posite one another under the rim of the shredder supported by the side of the end shield 13 11 Remove the V ring seal 03 01 and loosen the 4 fixing screws 23 of the end shield 13 Remove the end shield...

Page 28: ...arrier from the motor axle If needed use the rotary shredder 02 as a handle to prevent the motor axle from rotating 15 When changing the motor 14 make sure that the new motor has the same classificati...

Page 29: ...s The seals shall be placed with the groove and stainless spring upwards towards the washer 03 00 9 The seals are fixated by fitting the locking ring 03 03 into the groove in the end shield 13 Tap on...

Page 30: ...y shredder to the end shield by hammering 6 punch marks around the joint between these two articles 24 Put the rubber seal 05 on the stationary shredder 01 Make sure that it is centered 25 Wipe the su...

Page 31: ...sposer into place Use 6pcs of screws and nuts 22 See section 6 1 2 for the correct procedure 36 Reconnect drain piping according to section 6 3 Make sure that the disposer is securely fixated so it ca...

Page 32: ...07 Axle screw 1 pc 08 Seal for hood flange 1 pc 09 Rubber sealing compound 1 pc 10 Key for carrier 1 pc 22 Screw and nut for mounting the disposer 6 pcs 23 Screw for end shield 4 pcs 25 Nut and washer...

Page 33: ...ELLENT SERIES Spare Parts Below mentioned reference numbers refer to the exploded view in section 10 2 01 Stationary shredder 1pc 02 Rotary shredder 1pc 03 00 Washer for V ring seal 1pc 03 01 V ring s...

Page 34: ...ltorp Sweden Fax 46 8 724 6070 Web page www disperator se 10 Key for carrier 1pc 13 End shield 1pc 14 Motor with drainage holes 1pc 14 01 Axle seal motor 14 02 Motor bearing 14 03 Key for motor shaft...

Page 35: ...assembly 4pcs 26 Screw and washer housing assembly 2pcs 29 Adjustable legs 3pcs 31 Jam release wrench for rotary shredder 1pc 35 Complete solenoid valve with coil cable plug and fixating washer 1pc 3...