disperator EXCELLENT 500A-MB Series, User Manual

Page 1: ...TANDING INSTALLATION Product Description Installation Safety Operation Service USER MANUAL User manual in Original Doc ref 500A_MB_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se Mälarvägen 9 141 71 Segeltorp Web page www disperator se ...

Page 2: ......

Page 3: ...User manual in Original Doc ref 500A_MB_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se Mälarvägen 9 141 71 Segeltorp Web page www disperator se ...

Page 4: ... other ships when alongside or within 500 m ofsuch platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing through a screen with openings no greater than 25 mm Regulation 6 Discharge ofgarbage within special areas 1 Discharge ofthe following garbage into the sea within special areas shall only be permitte...

Page 5: ...he machine_____________________________ 18 6 2 Connection of flushing water_____________________________________________ 19 6 2 1 Water pipe DN15____________________________________________________ 19 6 2 2 Line Strainer DN15 and Solenoid Valve DN15______________________________ 19 6 2 3 Hose with Protective Steel Covered Stocking for Flushing Water minimum _____ inner Ø 9 mm______________________...

Page 6: ...disposer_____________________________________________ 26 8 3 Trouble Shooting_______________________________________________________ 27 8 3 1 Disposer Reduces Speed Stops or does not Start__________________________ 27 8 3 2 Machine Starts but there is no Flushing Water____________________________ 27 8 3 3 Machine does not Start and makes no Sound_____________________________ 27 9 Service Instructi...

Page 7: ... at hand where the machine is being used It is not only the general safety instructions in this section that need to be considered but also the other special safety instructions given in this manual 1 Safety Precautions 1 1 Safety Signs The following safety signs are used in this manual and on the machine Failure to comply with the safety regulations contained in this manual as well as on the mach...

Page 8: ...safety regulations for these If they lack this knowledge they must receive the required training Installation Personnel responsible for the installation of the machine must have knowledge equivalent to education in industrial mechanics technician The electric connection must be performed by trained and certified electrician Commissioning and Maintenance Personnel responsible for commissioning over...

Page 9: ...lternative approach to handle food waste separation at source complying with modern demands and being economically affordable Our product assortment is unique Disperator can as the only manufacturer of such equipment offer all types of installation possibilities needed in a kitchen Our basic range of five different series of water based food waste disposers consisting of three to six different siz...

Page 10: ... is fed down into the machine and with water ground into small particles for further transport in the sewer to a sealed and odorless special tank where the slurry and grease are separated from much of the liquid which flows out into the municipal sewer Alternatively all the sludge with liquid runs off in the municipal sewer to a water treatment plant The tank is emptied by a vacuum truck approxima...

Page 11: ...kitchens onshore as well as at sea The Excellent 500 Series disposers may be installed under sinks and washing lines into tabletops and working benches or as freestanding separate units Installation into an existing kitchen furniture manufactured by another supplier is also possible For CE marking an approved assembly with protection above disposer inlet is needed from Disperator or other manufact...

Page 12: ...ef 500A_MB_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se Mälarvägen 9 141 71 Segeltorp We page www disperator se 12 41 3 2 Technical Specification 497 520 2000 33 100 893 960 577 644 a b 404 406 36 50 6 5 50 ...

Page 13: ...User manual in Original Doc ref 500A_MB_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se Mälarvägen 9 141 71 Segeltorp Web page www disperator se 13 41 ...

Page 14: ...d before installation and use the following applies The machine should be stored in a dry and clean room where the relative humidity may not exceed 60 Recommended storage temperature of 20 C to 60 C 4 2 Displacement of the Machine The machine should not be lifted or moved by hand During installation we recommend using a pallet jack or forklift and during service a lifting trolley for component par...

Page 15: ...ting Instruction laminated Electric documentation connection wiring diagram and component layout diagram 5 2 Food Waste Disposer Cabinet with integrated food waste disposer with motor size and voltage according to the delivery note Start stop unit including contactor with motor overload protector Control voltage according to the delivery note Complete solenoid valve G BSPP internal thread and coil...

Page 16: ...4 0160 E mail info disperator se Mälarvägen 9 141 71 Segeltorp We page www disperator se 16 41 Line strainer G BSPP internal thread Pre assembled in cabinet Jam release wrench 1pc for release of disposer grinding unit if a non grindable object by mistake happens to fall therein ...

Page 17: ...on the floor check with a spirit level that it is horizontal and readjust the legs if necessary When this is done tighten the lock nuts on the four machine legs again 6 1 2 Fixation of the Machine The machine must be fixed so that during jamming and a quick stop for example if a cutlery accidentally ends up in the machine it is not disturbed from its position due to the torque of the disposer moto...

Page 18: ...h washers and turn it one step clockwise tighten the hood For models 510A 520A pull with torque 9 5 Nm and for models 530A 575A pull with 21 Nm Then turn the disposer with the outlet to the desired left or right position Check that the seal between the disposer and the hopper connection flange is correct before screwing the grinder back on Tighten the six nuts evenly Punch a hole in the side panel...

Page 19: ...N15 To provide the correct amount of flushing water to the machine the incoming water pipe incl accessories and protection devices against suction cut off valves etc must have the same dimension as the connection to the machine assembly ie DN15 No throttling may exist up to the flushing water connection on the machine 6 2 2 Line Strainer DN15 and Solenoid Valve DN15 The delivered line strainer DN1...

Page 20: ...ed that a vacuum valve non return valve G BSPP be installed on top of the lyre shaped incoming water pipe according to the figure below The vacuum valve protects the water pipe against re suction in the event of overflow Vacuum valve is not included in standard delivery but can be ordered as an option from Disperator The picture above shows an example of the location of a vacuum valve above a stan...

Page 21: ...trap and all bends in the sewer pipe must be drawn without sharp bends or curves according to local standards The distance k in the figure below must be 100 120 mm for models 510 515 and 520 and 130 150 mm for models 530 550 and 575 6 3 4 Level Difference of Water Trap The level difference measurement n in figure below must be at least equal to the inner sewer pipe diameter which is dependent on t...

Page 22: ...cified on the machine s serial number plate 6 4 5 Cable Protection All electrical cables must be protected against damage by being securely fastened for example to kitchen furniture or wall bulkhead If there is a risk that the cables can be damaged for example by passing trolleys then the cables must be protected by a flexible sleeve or conduit The cables must never be kept on the floor floor plat...

Page 23: ... both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks during Start Up 6 5 3 Final Measures a Start the disposer and determine that the grinder rotate b Check for automatic flushing water The water should come directly when starting the machine c Check assembly flushing water connections and drain connections for possi...

Page 24: ...unning even though the interlock protective cover above the machine inlet is open press the red stop button disconnect and lock the main electrical safety breaker on the wall bulkhead with a padlock and call for service 3 During all overhaul and service work on the machine the main electrical safety breaker on the wall bulkhead must be locked in the OFF position with a padlock 4 Depending on how t...

Page 25: ...ms e g from clams oysters crabs etc must not be fed into the machine as it among other things causes drainpipe blockages Also larger amounts of eggshells must not be fed into the machine as it also causes drainpipe blockages 4 1 For continuously fed machines with open inlet for food waste and having a motor power of 2 5kW or more also larger amounts of bones and larger sized bones can be mixed wit...

Page 26: ...ective gloves 5 Open the protective lid above the inlet of the disposer by pulling the spring loaded lock mechanism at the rear of the safety lid Keep it extended and lift the safety lid 6 Clean the inside of the hopper especially careful below the cabinet s top plate and also the inside of the top lid If needed use a mild detergent and flush clean by using a hand shower 7 Close the top lid This c...

Page 27: ...closed Also make sure that the related interlock switch connects 9 Check wall fuses automatic breakers Change reset if needed 10 Reset motor overload protector by pressing in the red button 0 on the start stop unit 11 Connect the electrical supply on the main electrical security breaker placed on the wall bulkhead 12 Press the green button 1 to start and empty the machine 13 Press the red button 0...

Page 28: ...Service Instructions 9 1 Authorization 9 2 Exploded Views and Spare Parts List for the Disposer Disconnection and reconnection of the machine to incoming water sewer service and electricity may only be carried out by authorized personnel and in accordance with valid local regulations Upon delivery of the machine its electrical documentation is attached to this user manual ...

Page 29: ...User manual in Original Doc ref 500A_MB_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se Mälarvägen 9 141 71 Segeltorp Web page www disperator se 29 41 ...

Page 30: ...User manual in Original Doc ref 500A_MB_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se Mälarvägen 9 141 71 Segeltorp We page www disperator se 30 41 ...

Page 31: ...User manual in Original Doc ref 500A_MB_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se Mälarvägen 9 141 71 Segeltorp Web page www disperator se 31 41 ...

Page 32: ...r housing assembly 26 1 and 2 P24 3 Adjustable disposer leg only for Model 520 530 550 and 575 29 P25 3 Screw for disposer leg 29 01 1 and 2 Not depicted parts P26 1 Special grease for seals and carrier 04 1 and 2 P27 1 Rubber sealing compound 09 1 and 2 P28 2 Axle seal motor drive end and motor non drive end 14 01 P29 2 Bearing motor drive end and motor non drive end 14 02 P30 1 Key for motor sha...

Page 33: ...nual in Original Doc ref 500A_MB_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se Mälarvägen 9 141 71 Segeltorp Web page www disperator se 33 41 P32 P33 P34 P35 P36 P37 P38 P39 P40 P17 P41 ...

Page 34: ...l unit 4 Disconnect the water trap from the disposer outlet on the end shield P3 5 Use a trolley which lifting plate can be inserted under the disposer or alternatively a steady jack with lifting plate Detach the disposer from the assembly 6 screws and nuts P18 and remove possible disposer fixation from the wall bulkhead or floor floor plate Move the disposer to a suitable workbench for the contin...

Page 35: ...der P10 by placing two crowbars opposite one another under the edge of the shredder supported by the side of the end shield P3 See photo below 13 Remove the V ring seal P8 and loosen the 4 fixing screws P7 of the end shield P3 Note the position of the outlet on the end shield P3 relative to the terminal box for cable connection on the motor P1 so that this outlet will receive the same direction wh...

Page 36: ...ust be replaced at each dismantling 18 In Service Package 2 a disassembly screw P31 for the carrier P2 is included Use this screw on top of the carrier and screw it down This will remove the carrier from the motor axle If needed use the rotary shredder P10 as a handle to prevent the motor axle from rotating Alternatively hold the carrier with a pair of pliers and a soft cloth in between as shown i...

Page 37: ...26 8 To avoid damaging the seals P5 2pcs press each seal one at the time into position in the end shield using a tool for example a shaft end or other round bar see below photo that has the same outer diameter as these seals The seals shall be placed with the opening and stainless spring upwards towards the washer P4 according to the below sketch 9 The seals are fixated by fitting the locking ring...

Page 38: ...d with torque 22 Nm and for models 530 550 and 575 the axle screw is tightened with torque 44 Nm 20 Apply a thin uninterrupted string of rubber sealing compound P27 in the seat of the end shield P3 in which the stationary shredder P13 should be pressed down See below photo 21 Carefully position the stationary shredder P13 with its upper large tooth closest to the outlet of the end shield P3 22 Tap...

Page 39: ...se with torque 9 5 Nm for models 510 515 and 520 and with 21 Nm for models 530 550 and 575 Continue the assembly of the disposer installed in cabinets from item 34 below 28 Turn the disposer upside down 29 Place the strap P19 diagonally over the two remaining screws and fix it with 2 pcs of washers and 2 pcs of new unused locking nuts P16 Tighten all four lock nuts crosswise For models 510 515 and...

Page 40: ...ed Be aware of the motor power supply cable so it does not get pinched and damaged 36 Make sure that the seal for the hood P17 is placed correctly before you move the disposer into position under the assembly for mounting with 6 pcs of screws and nuts P18 37 Refit any disposer fixation to the wall bulkhead or floor floor plate 38 Reconnect and seal the water trap with sewer pipe to the outlet on t...

Page 41: ...personal Preventive maintenance medium Year 2 year 5 year 8 etc Preventive maintenance small according to above Replacement of rubber seals with Position No P14 and P17 Spare Part No 05 and 08 in section 9 2 of this user manual Preventive maintenance large Year 3 year 6 year 9 etc Preventive maintenance medium according to above Replacement of parts included in Service Package 1 according to secti...